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F-1031, Section 3046 

Page 3 of 10 

 

 

 

Introduction

 

 

 

This instruction covers the installation of a Waterous CPK- 
5 Series fire pump. The CPK-5 is rated at 320 GPM @ 1350 
PSI (1200 l/min @ 93 bar) 

 

The CPK-5 is available with the following transmission: 

 

Extra Heavy Duty K  Series  - The K transmission  is  a 
gear  driven  transmission  designed  primarily  to  be 
driven by a power take-off or power divider. (see Figure 
1). 

The following installation instructions are available: 

 

Priming System, F-1031, Section 3006 

 

Manifold Drain Valves, F-1031, Section 3008 

 

Pressure Control System, F-1031, Section 3010 

 

Overheat Protection Manager, F-1031, Section 3015 

Before proceeding with the installation of the CL, read the in- 
structions carefully. Check the appropriate dimensional draw- 
ings in the Engineering Manual as needed. 

 

 
 

Pump Mounting - General Information

 

 

 

 

Select a mounting location which will make the pump and its 
accessories readily accessible for maintenance. 
Table 2 gives maximum universal joint angles for installations 
where  propeller  shaft  flanges  are  parallel  and  yokes  are 
aligned. Refer to this table when positioning a pump to deter- 
mine proper shaft angles. Be sure to keep at least a minimum 
of 1



U-joint operating angle, but do not exceed those speci- 

fied in the table. This is the preferred method of propeller shaft 
installation. For  additional  information  on  this  method,  or for 
alternative  methods,  see  driveshaft  installation  guidelines 
such as Spicer

/Driveshaft Installation Techniques, J-3311. 

 

CAUTION

 

 

Be sure the propeller shafts used are of the slip-joint de- 
sign. Frame deflection, temperature changes and similar 
factors may cause a propeller shaft without slip-joints to 
produce severe axial loads on the bearings and damage 
the pump. 

Table 2. Maximum U-joint Operating Angles

 

 

Driveshaft RPM

 

Maximum Operating Angle

 

5000

 

3.2

 

4500

 

3.7

 

4000

 

4.2

 

3500

 

5.0

 

3000

 

5.8

 

2500

 

7.0

 

2000

 

8.7

 

1500

 

11.5

 

 

NOTE: The angles shown in Table 2 are the maximum 
recommended U-joint operating angles and are directly 
related to the speed of the driveshaft. Any U-joint oper- 
ating angle greater than 3



will lower the U-joint life and 

may cause vibration

1

.

 

From Spicer Driveshaft Installation Techniques, Form J-3311 dated 5/94.

 

Содержание CPK-5 Series

Страница 1: ...ansmission 4 7 Oil Pump and Cooler 8 9 Final Checks 10 Lubrication 10 Testing 10 Read through the installation in structions carefully before installing your Waterous CPK 5 Series Fire Pump NOTE Instr...

Страница 2: ...to connection or removal of hoses caps or other closures with pump intake or pump discharge connec tions relieve pressure by opening drains or bleeder valves Bleeder valves should also be used while...

Страница 3: ...ere propeller shaft flanges are parallel and yokes are aligned Refer to this table when positioning a pump to deter mine proper shaft angles Be sure to keep at least a minimum of 1 U joint operating a...

Страница 4: ...ared to the driveshaft rota tion see dimensional drawings for correct rotation configurations Position the pump transmission within the vehicle frame rails and secure the brackets not supplied to the...

Страница 5: ...F 1031 Section 3046 Page 5 of 10 Figure 2 Pump Dimensions Inverted Transmission Pump Mounting CPK 5 Series con t...

Страница 6: ...F 1031 Section 3046 Page 6 of 10 Pump Mounting CPK 5 Series con t Figure 3 Pump Dimensions Horizontal Transmission...

Страница 7: ...F 1031 Section 3046 Page 7 of 10 Pump Mounting CPK 5 Series con t Figure 3 Pump Dimensions Vertical Transmission...

Страница 8: ...ns and connection points for the oil pump and cooler that is used on the CPK 5 NOTE Before installation make sure your pump has the right rotation as compared to the driveshaft rota tion see dimension...

Страница 9: ...Figure 5 Oil Pump and Cooler Mounting Diagram Continued F 1031 Section 3046 Page 9 of 10...

Страница 10: ...stalled fill transmission with 1 5 quarts of gear lube 2 Run electric oil pump for 1 minute 3 Stop oil pump 4 Remove oil level plug 5 Drain excess oil or add oil until a small stream of oil runs out o...

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