background image

 

 
 

 

F-1031, Section 2449 

Page 12 of 18 

 

CAFS (Continued) 

 

 

Problem 

Probable Cause 

Recommended Action 

Air flow meter stuck at 
high CFM 

 

Move large amounts of air out discharge and turn air flow on and 
off to re-couple. 

Poor foam (wet or dry) or 
no foam (assuming air 
pressure to discharges is 
OK) 

Using wetting agent and not 
foam concentrate 

Use foam concentrate 

Foam proportioning control 
turned too low 

Increase amount of concentrate delivered to manufacturer  
recommended amount 

Foam proportioning control 
OFF or turned too low, foam 
tank empty. 

Make sure proportioner is turned on, foam supply valve is open, 
foam tank has concentrate, Wye-Strainer is clean, and supply line 
is connected to injector. 

Discharge hose shaking 
(slug flow) 

Foam proportioner ON,  
setting correct, and tank has 
foam concentrate, but not 
providing foam solution 

Refer to foam proportioner manufacturer’s instructions for 
detailed calibration and troubleshooting instructions 

Foam in the water system 
(when  
proportioner turned off) 

Foam concentrate was 
poured into the on-board  
water tank 

Flush tank and pump with clean water, refill 

Foam manifold drain lines 
not isolated from water drain 
lines 

Isolate to separate drain valve 

Cooler line plumbed from 
manifold 

Relocate line to discharge side of pump 

Foam manifold check valve 
defective 

Rebuild/replace check valves 

Water in compressor 
oil/air 

Leaking inside cooler Freeze 
damage 

Isolate cooler and check for leaks, replace if needed, check drain 

Defective air check valve 

Replace or check 

Missing air check valves for 
discharges 

Install check valves 

Clutch smoking 

Engaging in RUN  
position 

Engage in AUTO/UNLOAD only 

Slight air leak from solenoid 
to clutch 

Repair air leak 

High RPM engagement 

Engage in lower RPM 

Not allowing compressor to 
bleed down before  
engaging clutch again 

Allow for bleed down 

Contaminated clutch disc 

Clean or replace 

Safety pop off valve 
opening at  
low pressure 

Auto-Sync system out of bal-
ance 

Adjust the Auto-Sync system, making sure to not open the trim 
valve on the compressor more than 3 turns 

Sump fire damaged pop off 
valve 

Check system for other damage and replace valve 

Safety pop off valve  
repeatedly opening 

Trim valve or inlet  
completely open 

Refer to trim valve instructions 

Troubleshooting Guide 

Содержание 80-P

Страница 1: ...e Compressed Air Foam 1 Hose Diameter Jacked 9 1 1 2 Hose Diameter 9 1 3 4 Hose Diameter 9 Master Stream 10 Troubleshooting Guide CAFS 11 13 Pump 14 17 Basic CAFS Schematic 18 Traditional CAF System O...

Страница 2: ...air are passed through the nozzle causing erratic nozzle reaction CAUTION Nozzle reaction force is significantly increased at the time the nozzle valve is opened in compressed air foam operations Open...

Страница 3: ...back to the tank to remove heat from the compressor oil system The compressor oil temperature should not exceed 250 F If this occurs check the water supply pump prime re strictions in the cooling wate...

Страница 4: ...lly range between 80 and 120 PSI in a flow state NOTE Compressed air foam does not have the hydraulic characteristics of plain water or foam solution Therefore standard pump hy draulics practices do n...

Страница 5: ...r operating pressures move the Auto Sync controls to the AUTO position and use the engine throttle to control the water pressure which in turn will control the air pressure 4 Connect the air discharge...

Страница 6: ...use Proper tension on the Poly Chain is to a no slack set ting if in doubt do not tighten the Poly Chain A slightly loose Poly Chain is acceptable An over tight ened Poly Chain may cause equipment fa...

Страница 7: ...ISOAUW68 Anti Wear Low Foam ing Anti Foaming Annually x x Every 24 months x Wye Strainer Wye strainer installed with cleanout valve Clean Strainer Dirty Strainer Towing When towing disconnect the driv...

Страница 8: ...ructions provided by the foam concentrate manufac turer Utilize fire hose that is rated by the hose manufacturer for use with CAFS Since the foam is formed during its transi tion through the hose line...

Страница 9: ...2 2 Fluid 50 155 150 Portable Master Stream fed by one 2 1 2 line 2 1 2 1 3 8 Wet 300 100 140 150 2 1 2 1 1 2 340 120 2 1 2 1 3 4 380 135 2 1 2 2 400 140 Wet Foam melted ice cream consistency fire att...

Страница 10: ...harge solenoid not working Repair replace solenoid Air solenoid working leak between solenoid and discharge Re pair leak Air check valve defective Replace or correct installation Trim valve out of adj...

Страница 11: ...damaged could be caused by air flow of higher than 200 CFM System being operated at higher than capacity Excessive compressor bleed down time on shutoff Systems vary in bleed down time If Auto Sync i...

Страница 12: ...on board water tank Flush tank and pump with clean water refill Foam manifold drain lines not isolated from water drain lines Isolate to separate drain valve Cooler line plumbed from manifold Relocat...

Страница 13: ...letely filled and all air is expelled 4 Close discharge valve apply pressure to system and watch for leaks or overflowing water tank A pressure of 100 PSI is sufficient DO NOT EXCEED RECOMMENDED PRESS...

Страница 14: ...ted close discharge valve as soon as pressure drops and prime again This procedure will usually eliminate air pockets in intake line but it may have to be repeated several times Primer not operated lo...

Страница 15: ...ted close discharge valve as soon as pressure drops and prime again This procedure will usually eliminate air pockets in intake line but it may have to be repeated several times Primer not operated lo...

Страница 16: ...with a light Try drafting with a new intake hose if pump then delivers capacity it may be assumed that previous hose was defective Intake hose too small When pumping at higher than normal lifts or at...

Страница 17: ...en followed Relief Valve Malfunction C Fluctuating pressure Sticky pilot valve Disassemble and clean Replace noticeably worn parts Water surges relief valve Pressure fluctuation can result from a comb...

Страница 18: ...F 1031 Section 2449 Page 18 of 18 Basic CAFS Schematic...

Отзывы: