Waterous 500-100-P Скачать руководство пользователя страница 22

Waterous Arizona Operations 

500-100 & 120-P Operations 

Rev 1 

 

 

Page 22 of 30 

Observed 

Symptom

 

Probable 
Cause 

Suggested Remedy 

Insufficient capacity 
 
B. Engine and pump 

speed higher than 
specified for desired 
pressure and 
volume 

 

(continued) 

 

Transfer valve set 

Improperly 

 
(Does not apply to single 

stage pumps.) 

Place transfer valve In VOLUME (parallel) position when pumping more than 

two thirds rated capacity. 

When shifting transfer valve, make sure it travels all the way Into new 

position. Failure of transfer valve to move completely into new position 
will seriously impair pump efficiency. 

Pump Impeller(s) or wear 

rings badly worn 

Install undersize wear rings if Impeller to wear ring clearance is within limits 

indicated in MAINTENANCE INSTRUCTIONS. If not, install new 
impeller(s) and wear rings. 

Intake strainer, Intake 

screens or impeller 
vanes fouled with 
debris 

Remove intake strainer and hose, and clear away all debris.  
Pressure backwash (preferably in parallel or "volume" position) will usually 

clear impeller vanes when pump Is stopped. 

Intake hose defective 

On old intake hoses, the Inner liner sometimes becomes so rough it causes 

enough friction loss to prevent pump from drawing capacity. Sometimes, 
the liner will separate from the outer wall and collapse when drafting. It Is 
usually Impossible to detect liner collapse, even with a light. Try drafting 
with a new intake hose; if pump then delivers capacity, It may be 
assumed that previous hose was defective. 

Intake hose too small 

When pumping at higher than normal lifts, or at high altitudes, use a larger 

or additional Intake hoses. 

Insufficient capacity 
 
C. Engine speed 

higher than 
specified for desired 
pressure and 
volume 

Truck transmission in too 

low a gear 

Consult vehicle instructions for correct pumping gear.  
Pump usually works best with transmission in direct drive.  
(Check both engine and pump speed, if possible, to be sure transmission Is 

in "direct".) 

Insufficient pressure 

Pump speed too low 

In general, the above causes and remedies for low pump capacity will also 

apply to low pump pressure. 

Check pump speed with a tachometer.  
If pump speed is too low, refer to engine manufacturer's instructions for 

method of adjusting engine speed governor. 

Pump capacity limits pump 

pressure 

Do not attempt to pump greater volume of water at the desired pressure 

than the pump is designed to handle.  

Exceeding pump capacity may cause a reduction In pressure.  

Exceeding maximum recommended pump speed will produce cavitations, 

and will seriously Impair pump efficiency. 

Flap valve stuck open 

When pump Is In PRESSURE (series), discharge will bypass to first stage 

Intake. Operate pump at 75 psi/52 bar, and rapidly switch transfer valve 

back and forth between positions.  

If this falls, try to reach valve with a stick or wire and work it free. 

 

 

 

Содержание 500-100-P

Страница 1: ...Guide Applies to Waterous Model 500 100 P 500 120 P Rev 1 Unit Serial Number ______________________ Waterous Arizona Operations 7612 North 74th Ave Glendale Arizona 85303 623 979 3398 Fax 623 979 694...

Страница 2: ...Revision History Revision Date Issued Comments 11 2005 Original Release 1 12 22 11 Reformat new logo updated pics more tables Disclaimer These instructions are guidelines only and in no way meant to...

Страница 3: ...Foam Concentrate Ratios 12 C Hose 12 SECTION 5 SUGGESTED GUIDELINES FOR THE PRODUCTION OF MID RANGE COMPRESSED AIR FOAM 13 A 1 25 mm Hose Diameter Jacketed 13 B 1 1 2 38 mm Hose Diameter 13 C 1 3 4 44...

Страница 4: ...ter only foam solution without compressed air compressed air foam and compressed air only for support operations such as operating air tools filling rescue air bags etc It is possible to pump foam sol...

Страница 5: ...or system II Foam Solution Operations Follow the instructions above for water pumping operations Turn on the foam proportioner to inject foam concentrate into the water stream Refer to the foam propor...

Страница 6: ...harge Refer to the section Suggested Guidelines for the Production of Mid Range Compressed Air Foam WARNING Nozzle reaction force is significantly increased at the time the nozzle valve is opened in c...

Страница 7: ...omponents prior to operating DO NOT use the compressed air foam unit as an air source for SCBA or any breathing air supply Discharge outlets that are capped hose lines that are valved and charged and...

Страница 8: ...eam is recovered by an air oil separator system This system recovers the oil mist in a spin on cartridge that has a siphon tube that picks up the recovered oil for return to the air compressor A modul...

Страница 9: ...t the bottom of the sump The oil fill cap is located on top of the unit 3 Change the compressor system oil filter at the same time as the oil is changed The spin on filter cartridge is a Mann Hummel h...

Страница 10: ...Daily or After Each Use X Annually X X Every 24 Months X Refer to the Engine Manual for recommended engine maintenance B Maintenance Items COMPRESSOR Part AIR FILTER CO85004 1 2030042 SEPARATOR FILTE...

Страница 11: ...ssive debris or the vehicle relies on drafting for its water supply it may be necessary to install a larger strainer and or a clean out valve on the wye strainer Without good water flow through the he...

Страница 12: ...B or other type foam ratio settings follow the instructions provided by the foam concentrate manufacturer C Hose Utilize fire hose that is rated by the hose manufacturer for use with CAFS Since the fo...

Страница 13: ...89 5 1034 25 KPA Min Max Hose Length 35 to over 400 10 668 121 92 meters 1 GPM to 1 CFM Tip Solution Flow 20 GPM 75 71 LPM Air Flow 20 CFM 0 56 m 3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689...

Страница 14: ...68 m 3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689 5 1034 25 KPA Min Max Hose Length 100 to over 800 30 48 243 84 meters C 1 3 4 44 mm Hose Diameter 1 GPM to 1 CFM 1 Tip Solution Flow 30 40 G...

Страница 15: ...e hose The stream can also vary by changing the tip size at the nozzle The bigger the diameter tip the drier the foam The smaller the diameter tip the wetter the foam D Master Stream 1 Tip Solution Fl...

Страница 16: ...solenoid and check operation of solenoid Air discharge solenoid not working Repair replace solenoid Air solenoid working leak between solenoid and discharge Repair leak Air check valve defective Repl...

Страница 17: ...on level surface Excess of 200 CFM air flow on 200 CFM systems Back down RPM s and flow CAFS to relieve pressure then recheck Replace Air Oil Separator Filter Air oil Separator Filter torn or damaged...

Страница 18: ...or turned too low foam tank empty Make sure proportioner is turned on foam supply valve is open foam tank has concentrate Y strainer is clean and supply line is connected to injector Discharge hose s...

Страница 19: ...owing compressor to bleed down before engaging clutch again Allow for bleed down Contaminated clutch disc Clean or replace Safety pop off valve opening at low pressure Auto Sync system out of balance...

Страница 20: ...and run in water until pump is completely filled and all air is expelled 4 Close discharge valve apply pressure to system and watch for leaks or overflowing water tank A pressure of 100 psi is suffici...

Страница 21: ...ge valve as soon as pressure drops and prime again This procedure will usually eliminate air pockets in intake line but it may have to be repeated several times Primer not operated long enough Refer t...

Страница 22: ...sible to detect liner collapse even with a light Try drafting with a new intake hose if pump then delivers capacity It may be assumed that previous hose was defective Intake hose too small When pumpin...

Страница 23: ...e installation instructions have been followed Relief Valve Malfunction C Fluctuating pressure Sticky pilot valve Disassemble and clean Replace noticeably worn parts Water surges relief valve Pressure...

Страница 24: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 24 of 30 Figure 6 Basic CAFS Schematic...

Страница 25: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 25 of 30 Figure 7 500 100 P Dimensions...

Страница 26: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 26 of 30 Figure 8 Hydraulic Schematic...

Страница 27: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 27 of 30 Figure 9 Air Schematic Electric Auto sync 90 inlet...

Страница 28: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 28 of 30 Figure 10 Electric Schematic Auto sync...

Страница 29: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 29 of 30 Figure 11 Compressor Installation Angles...

Страница 30: ...thereof which if assignable WATEROUS will assign to Buyer if requested by Buyer c any product or part altered modified serviced or repaired other than by WATEROUS without its prior written consent an...

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