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Waterous 500-100-P, Руководство по эксплуатации

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Waterous Arizona Operations 

500-100 & 120-P Operations 

Rev 1 

 

 

Page 19 of 30 

Observed 
Symptom 

Probable Cause 

Suggested Remedy

 

Clutch smoking 

Engaging in RUN 
position 

Engage in AUTO/UNLOAD only 

Slight air leak from 
solenoid to clutch 

Repair air leak 

High RPM engagement 

Engage in lower RPM 

Not allowing compressor 
to bleed down before 
engaging clutch again 

Allow for bleed down 

Contaminated clutch 
disc 

Clean or replace 

Safety pop off valve 

opening at low 

pressure 

Auto-Sync system out of 
balance 

Adjust the Auto-Sync system, making sure to not open the trim valve on 
the compressor more than 3 turns. 

Sump fire damaged pop 
off valve 

Check system for other damage and replace valve 

Safety pop off valve 
repeatedly opening 

Trim valve or inlet 
completely open 

Refer to trim valve instructions 

 
 

Содержание 500-100-P

Страница 1: ...Guide Applies to Waterous Model 500 100 P 500 120 P Rev 1 Unit Serial Number ______________________ Waterous Arizona Operations 7612 North 74th Ave Glendale Arizona 85303 623 979 3398 Fax 623 979 694...

Страница 2: ...Revision History Revision Date Issued Comments 11 2005 Original Release 1 12 22 11 Reformat new logo updated pics more tables Disclaimer These instructions are guidelines only and in no way meant to...

Страница 3: ...Foam Concentrate Ratios 12 C Hose 12 SECTION 5 SUGGESTED GUIDELINES FOR THE PRODUCTION OF MID RANGE COMPRESSED AIR FOAM 13 A 1 25 mm Hose Diameter Jacketed 13 B 1 1 2 38 mm Hose Diameter 13 C 1 3 4 44...

Страница 4: ...ter only foam solution without compressed air compressed air foam and compressed air only for support operations such as operating air tools filling rescue air bags etc It is possible to pump foam sol...

Страница 5: ...or system II Foam Solution Operations Follow the instructions above for water pumping operations Turn on the foam proportioner to inject foam concentrate into the water stream Refer to the foam propor...

Страница 6: ...harge Refer to the section Suggested Guidelines for the Production of Mid Range Compressed Air Foam WARNING Nozzle reaction force is significantly increased at the time the nozzle valve is opened in c...

Страница 7: ...omponents prior to operating DO NOT use the compressed air foam unit as an air source for SCBA or any breathing air supply Discharge outlets that are capped hose lines that are valved and charged and...

Страница 8: ...eam is recovered by an air oil separator system This system recovers the oil mist in a spin on cartridge that has a siphon tube that picks up the recovered oil for return to the air compressor A modul...

Страница 9: ...t the bottom of the sump The oil fill cap is located on top of the unit 3 Change the compressor system oil filter at the same time as the oil is changed The spin on filter cartridge is a Mann Hummel h...

Страница 10: ...Daily or After Each Use X Annually X X Every 24 Months X Refer to the Engine Manual for recommended engine maintenance B Maintenance Items COMPRESSOR Part AIR FILTER CO85004 1 2030042 SEPARATOR FILTE...

Страница 11: ...ssive debris or the vehicle relies on drafting for its water supply it may be necessary to install a larger strainer and or a clean out valve on the wye strainer Without good water flow through the he...

Страница 12: ...B or other type foam ratio settings follow the instructions provided by the foam concentrate manufacturer C Hose Utilize fire hose that is rated by the hose manufacturer for use with CAFS Since the fo...

Страница 13: ...89 5 1034 25 KPA Min Max Hose Length 35 to over 400 10 668 121 92 meters 1 GPM to 1 CFM Tip Solution Flow 20 GPM 75 71 LPM Air Flow 20 CFM 0 56 m 3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689...

Страница 14: ...68 m 3 min Disch Pressure 100 150 PSI 6 804 10 206 BAR 689 5 1034 25 KPA Min Max Hose Length 100 to over 800 30 48 243 84 meters C 1 3 4 44 mm Hose Diameter 1 GPM to 1 CFM 1 Tip Solution Flow 30 40 G...

Страница 15: ...e hose The stream can also vary by changing the tip size at the nozzle The bigger the diameter tip the drier the foam The smaller the diameter tip the wetter the foam D Master Stream 1 Tip Solution Fl...

Страница 16: ...solenoid and check operation of solenoid Air discharge solenoid not working Repair replace solenoid Air solenoid working leak between solenoid and discharge Repair leak Air check valve defective Repl...

Страница 17: ...on level surface Excess of 200 CFM air flow on 200 CFM systems Back down RPM s and flow CAFS to relieve pressure then recheck Replace Air Oil Separator Filter Air oil Separator Filter torn or damaged...

Страница 18: ...or turned too low foam tank empty Make sure proportioner is turned on foam supply valve is open foam tank has concentrate Y strainer is clean and supply line is connected to injector Discharge hose s...

Страница 19: ...owing compressor to bleed down before engaging clutch again Allow for bleed down Contaminated clutch disc Clean or replace Safety pop off valve opening at low pressure Auto Sync system out of balance...

Страница 20: ...and run in water until pump is completely filled and all air is expelled 4 Close discharge valve apply pressure to system and watch for leaks or overflowing water tank A pressure of 100 psi is suffici...

Страница 21: ...ge valve as soon as pressure drops and prime again This procedure will usually eliminate air pockets in intake line but it may have to be repeated several times Primer not operated long enough Refer t...

Страница 22: ...sible to detect liner collapse even with a light Try drafting with a new intake hose if pump then delivers capacity It may be assumed that previous hose was defective Intake hose too small When pumpin...

Страница 23: ...e installation instructions have been followed Relief Valve Malfunction C Fluctuating pressure Sticky pilot valve Disassemble and clean Replace noticeably worn parts Water surges relief valve Pressure...

Страница 24: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 24 of 30 Figure 6 Basic CAFS Schematic...

Страница 25: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 25 of 30 Figure 7 500 100 P Dimensions...

Страница 26: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 26 of 30 Figure 8 Hydraulic Schematic...

Страница 27: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 27 of 30 Figure 9 Air Schematic Electric Auto sync 90 inlet...

Страница 28: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 28 of 30 Figure 10 Electric Schematic Auto sync...

Страница 29: ...Waterous Arizona Operations 500 100 120 P Operations Rev 1 Page 29 of 30 Figure 11 Compressor Installation Angles...

Страница 30: ...thereof which if assignable WATEROUS will assign to Buyer if requested by Buyer c any product or part altered modified serviced or repaired other than by WATEROUS without its prior written consent an...

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