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7

Installation of Ball Valve Assembly

The ball valve and quick connect adapter must be installed on the RO storage tank.

a.  Put 2-3 wraps of Teflon tape on the storage tank threads, and on the ¼" x 3/8" male connector.

b.  Install the ¼" x 3/8" male connector onto the ball valve. Tighten the fitting very gently until it is snug.

Be very careful not to over-tighten or the threads may strip.

c.  Tighten the ball valve assembly onto the RO storage tank. Tighten the fitting very gently until it is snug.

Be very careful not to over-tighten or the threads may strip.

Drilling Sink Hole 

The typical 1-1/8"" sink hole will accommodate most standard or air gap spigots.  Once the location of the
spigot  has  been  determined,  always  check  below  the  point  you  are  about  to  drill  to  ensure  it  is
unobstructed and that it isn't over a reinforcing rib.

a.  Center punch the desired location to provide a starting point for your drill.

b.  Drill a 1/8" pilot hole.

c.  Enlarge the pilot hole using a 1-1/8" high speed steel hole saw for 

air gap faucet

.

d.  Enlarge the pilot hole using a 9/16" drill bit for standard faucet.

e.  Remove all burrs and sharp edges.

f.  Immediately clean up the sink area.

NOTE:  If  an  enamel  or  porcelain  sink  is  encountered,  it  is  very  important  that  the  layer  of  porcelain  be
removed  before  following  the  steps  outlined  above. This  can  be  accomplished  by  gently  grinding  away,
using  a  hobby  grinder  and  silicon  carbide  wheel,  enough  area  of  porcelain  down  to  the  metal  base  to
accommodate a 1-1/8" high speed steel hole saw. The hole saw cannot contact surrounding porcelain or
chipping can occur.  Now the steps outlined above can be followed.

Installation of Air Gap Faucet

1.  Place the chrome washer and the rubber washer on the base of the faucet.

2.  Apply 5-7 wraps of the teflon tape to the bottom of the brass stem. Install 3/8" quick connect faucet

adapter provided. Tighten gently until fitting is snug. Be careful not to over-tighten as the threads may

strip.

3.  Attach the ¼" brine water discharge line to the brine input (small) barb and ¼" or 3/8"  drain line to the

brine output (large) barb.

4.  Mount the faucet and complete assembly.

Note: Before connections are made, tubing should be cut to ensure a neat and orderly installation. The
storage tank and spigot tubes should be as short as possible so that the greatest possible flow can be
obtained from the spigot.

Ball Valve

Tank

3/8 Tubing

Adapter

Figure 8 - Pressure Tank Shutoff Valve

Содержание Aqua Flo

Страница 1: ...Reverse Osmosis Drinking Water System Installation Operation and Service Manual ...

Страница 2: ......

Страница 3: ...sh out the preservative solution before using the system This volume of water represents approximately two days of production The water flushed should be disposed of to the drain Feed Water Quality This reverse osmosis drinking water system is not intended to be used for the treatment of water that is microbiologically unsafe or of unknown quality If the feed water quality is unsafe or unknown hav...

Страница 4: ... Installation 4 Startup and Operation 9 Maintenance 10 Sanitization Procedures 11 Maintenance Schedule 14 Part List and Drawing for D75TFC 3 15 Parts List and Drawing for E75TFC 3 E50TFC 3 E24TFC 3 16 Parts List and Drawing for E50TFC 2SF 17 Reverse Osmosis Drinking Water System Flow Diagram all models 18 Troubleshooting Guide 19 Warranty Information Addresses 20 ...

Страница 5: ...rom the tap Ice Cubes use RO water to fill ice cube trays Ice cubes made from RO water are typically clearer and better tasting than ice made from plain tap water Automatic Ice Makers a water line from the RO system can be plumbed to refrigerators with automatic icemakers Additional accessories required to complete this connection are not included Please consult the refrigerator s owner s manual o...

Страница 6: ...membrane The membrane will allow only permeate pure water to pass through The brine waste water goes to the drain Permeate then flows through a hydraulic shut off valve to the storage tank When the tank fills and the tank pressure reaches 2 3 of the inlet feed water pressure the shut off valve closes which turns the system off When water is drawn from the faucet permeate flows from the storage tan...

Страница 7: ...ubing bundle 3 Reverse Osmosis membrane element in sealed protective bag 4 Filter Sump Wrench 5 Length of black tubing 6 Drain line saddle assembly 7 Feed Water saddle valve assembly 8 Mounting screws two 2 9 Quick connect fitting 3 8 tube x 1 8 FNPT 10 Faucet assembly 11 Right angle shut off valve with compression nut Figure 1 Supplied items for 2 sump models Figure 2 Supplied items for 3 sump mo...

Страница 8: ...at it can be easily removed from under the sink Avoid placing the storage tank in out of the way cabinets or dead spaces There are two reasons for this 1 the difficulty of installation increases significantly and 2 when the storage tank is located further away from the spigot the flow rate diminishes Module Assembly The module assembly should be hung on a sink cabinet side wall with the two wood s...

Страница 9: ... check for any signs of leaks f When ready to supply water to the system turn valve handle counter clockwise until fully open Feed Water Assembly Installation of Drain Saddle Assembly The system comes supplied with a drain saddle and mounting hardware which fits around a standard 1 O D drain pipe See Figure 6 a The saddle should be installed above the trap and on the vertical or horizontal tailpie...

Страница 10: ...rap other than the one serving the garbage disposal Before making a connection as shown in Figure 6 please check with code authorities Figure 6 Drain Saddle Assembly Figure 7 Recommended Drain Saddle Connections Vertical Placement Horizontal Placement Never Place Here Garbage Disposal ...

Страница 11: ...d sharp edges f Immediately clean up the sink area NOTE If an enamel or porcelain sink is encountered it is very important that the layer of porcelain be removed before following the steps outlined above This can be accomplished by gently grinding away using a hobby grinder and silicon carbide wheel enough area of porcelain down to the metal base to accommodate a 1 1 8 high speed steel hole saw Th...

Страница 12: ...using 6 Replace the membrane housing end cap and hand tighten 7 Push the tubing back into the quick connect fitting Ensure the tubing is all the way in Connecting Components a Connect the 1 4 green tube from the 90 elbow 5 micron pre filter fitting to the fitting on the cold water supply line b Connect the 3 8 blue tube from the 90 elbow granular activated carbon post filter fitting to the quick c...

Страница 13: ...utlet side of the Pre Carbon Filter to the Auto Shut Off Valve Direct tubing into a pail or catch basin b Turn on the feed water by opening the needle valve on the feed water saddle valve and catch the water in the pail The water rinsing the filter will appear grayish until the fines are rinsed out When the water returns to clear close the needle valve Re connect the green tubing back into the Aut...

Страница 14: ...ic pressure in water containing dissolved solids The life of the membrane can be determined by measuring the percentage of rejection of total dissolved solids in the water The membrane should be replaced every 24 to 36 months when its efficiency will decrease Toxic Contaminant Removal Filter D models only The toxic contaminant removal in line filter contains a granular activated carbon Its functio...

Страница 15: ...omponents DO NOT USE SCOURING PADS OR ANY OTHER TYPE OF INSTRUMENT THAT COULD POTENTIALLY SCRATCH THE SURFACES OF THE UNIT Measuring spoon or device Household bleach typically containing 5 25 of chlorine One 1 Gallon of potable water to mix up a disinfectant solution DO NOT USE WATER THAT IS NOT CONSIDERED POTABLE OR IS OF A QUESTIONABLE NATURE TO MIX UP THE DISINFECTANT SOLUTION Drip pan or catch...

Страница 16: ...E A CLOTH OR SOFT BRUSH AS REQUIRED CLEAN THE INSIDE OF THE MEMBRANE HOUSING AS WELL You may need to pay close attention to the O Ring seals and re grease them afterwards with silicone lubricant STEP 6 REINSTALL THE FILTER SUMPS EXCEPT THE 1ST PRE FILTER SUMP AND THE MEMBRANE CAP AND RECONNECT THE INLET TUBING TO THE MEMBRANE HOUSING CAP Reverse Osmosis D Models Only The tubing to the TCR inline f...

Страница 17: ...ALVE STEP 10 ALLOW THE SYSTEM TO SIT WITH THE DILUTED SANITIZING SOLUTION FOR APPROXIMATELY 20 MINUTES STEP 11 OPEN THE FAUCET AND PURGE THE TANK AND SYSTEM OF THE SANITIZING SOLUTION STEP 12 REINSTALL THE MEMBRANE AND REPLACE THE CARTRIDGES PURGE THE PRE CARBON CARTRIDGE OF FINES as per installation instructions OPEN THE INLET SUPPLY NEEDLE VALVE AND ALLOW SYSTEM TO FILL OPEN THE FAUCET AND DISCA...

Страница 18: ...ent Carbon Cartridge Polyphosphate Removal Extended 24 50 or 75 USGPD refer to Dual Cartridge Cartridge Cartridge Contact Post Carbon Rated Membrane instructions 2 sump models only 3 sump models 3 sump models x2 D models only D models only refer to model all models Every 12 months Every 12 months Every 24 months Every 24 months Every 24 months 24 36 months Every 6 12 months The replacement frequen...

Страница 19: ... 92404 14 Swivel tee male 3 8 x 1 4 npt 92403 15 Connector union 3 8 1 4 92402 16 Membrane RO 75 GPD TFC 92022 17 Housing cartridge white black 92026 18 Cartridge pre filter 5 micron 26091 19 Cartridge carbon 26081 20 Saddle drain set RO 3 8 92160 21 Clip pipe 2 set 92162 22 Faucet air gap long reach 92192 23 Vessel membrane 92211 24 Valve shut off auto 92223 25 Control flow 700 ml RO 75 GPD 92264...

Страница 20: ... male 3 8 x 1 4 npt 92404 14 Swivel tee male 3 8 x 1 4 npt 92403 15 Connector union 3 8 1 4 92402 16 Membrane RO 24 GPD TFC 92009 50 GPD TFC 92035 75 GPD TFC 92022 17 Housing cartridge white black 92026 18 Cartridge pre filter 5 micron 26091 19 Cartridge carbon 26081 20 Saddle drain set RO 3 8 92160 21 Clip pipe 2 set 92162 22 Faucet air gap long reach 92192 23 Vessel membrane 92211 24 Valve shut ...

Страница 21: ... 4 x 1 4 npt 92405 13 Elbow male 3 8 x 1 4 npt 92404 14 Swivel tee male 3 8 x 1 4 npt 92403 15 Connector union 3 8 1 4 92402 16 Membrane RO 50 GPD TFC 92035 17 Housing cartridge white black 92026 18b Cartridge carbon SED WTB10 15500243 19 Cartridge carbon 26081 20 Saddle drain 1 4 92159 21 Clip pipe 2 set 92162 22a Faucet standard 87511 23 Vessel membrane 92211 24 Valve shut off auto 92223 25 Cont...

Страница 22: ...18 Reverse Osmosis Drinking Water System Flow Diagram all models ...

Страница 23: ...membrane Bad tasting water 1 Taste from glass or plastic containers Contact dealer for explanation 2 Post carbon filter cartridge exhausted Replace post carbon filter cartridge 3 Storage tank and or system contaminated Contact dealer for assistance 4 Membrane life expired Replace membrane Cloudy water 1 Dissolved air in feed water gets concentrated Condition usually clears up eventually as feed wa...

Страница 24: ... operation contrary to our printed instructions or damage caused by hot water freezing flood fire or Act of God is not covered by this warranty In all such cases regular parts and service charges will apply This warranty is void if unit is altered or repaired by anyone other than an authorized service representative All shipping charges on units or parts submitted to our facility for repair or rep...

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