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SYNERGY3D INSTALLATION MANUAL

Revision Guide

Pages:

Description:

Date:

By:

26-29,42

Updated Wiring Schematic for Auxiliary Heat Changes, ETL Logo, Service Parts List

14 April 2015

4, 9

Updated Nomenclature Hot Water Generation Option, updated Open Loop

Solenoid Valve Connection Option Wiring Diagrams

30 Sept 2014

All

Updated to new Revision, Reformatted Layout

27 Dec 2013

All

Updated Nomenclature to Reflect new ECM Blower Motor

09 Nov 2012

Updated Parts List

09 Nov 2012

Updated Cooling Capacity Corrections

11 Oct 2012

Added Revision Guide

11 Oct 2012

Содержание Synergy3D

Страница 1: ...tions Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance Synergy3D Installation Manual Geothermal Heat Pump with Water Heating for Radiant Floor Appli...

Страница 2: ......

Страница 3: ...iary Heat 15 Electrical Data 16 Blower Performance Data 17 Dimensional Data 18 Physical Data 20 Microprocessor Control 21 Operation Logic 25 Wiring Schematics 26 Unit Startup 30 Operating Parameters 3...

Страница 4: ...IntelliStart Control Option S Microprocessor Filter Option 0 2 inch MERV11 Filter 1 AlpinePure 411 Return Air Configuration L Left R Right Discharge Air Configuration T Top Vertical R Rear Vertical Wa...

Страница 5: ...checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the packaging if necessary Units in question should a...

Страница 6: ...ithout the need for thread sealing tape or compound Check to ensure that the rubber seal is in the swivel connector prior to attempting any connection The rubber seals are shipped attached to the wate...

Страница 7: ...n 1 ppm above this level deposition will occur Less than 1 ppm above this level deposition will occur Erosion Suspended Solids Less than 10 ppm and filtered for max of 600 micron size Less than 10 ppm...

Страница 8: ...k Polyethylene w Armaflex TO LOOP Auxiliary Heater Knockout Low Voltage to Thermostat Unit Power Unit Supply Auxiliary Heat Supply For complete information refer to GeoLink Flow Center Installation Ma...

Страница 9: ...For HX Flushing Strainer Low Voltage to Thermostat and Valve Unit Power Shut Off Valves to isolate solenoid valve while acid flushing Shut Off Valves Water Out Water In Solenoid Valve Flow Control Val...

Страница 10: ...aters connected in a series Electric water heaters are recommended Make sure all local electrical and plumbing codes are met for installing a hot water generator The Synergy3D is not supplied with an...

Страница 11: ...h must be cleaned after the initial filling If there is a restriction in the screen the system could go to 0 psi 0 kPa potentially causing pumps s failure A valve should be installed on each side of t...

Страница 12: ...forced air mode The hydronic storage tank should be sized to provide 2 gallons of storage capacity for every one thousand Btuh s of nominal heat pump capacity Adequate rate of flow GPM is very importa...

Страница 13: ...rnal Loop Pump Power Connection If the unit is to be used with an external loop pump FC1 or FC2 flow center the pump s will be connected to the terminals on PB1 in the unit electrical box as shown The...

Страница 14: ...ring the same wiring See instructions enclosed in the thermostat for detailed installation and operation information Other Thermostats The Synergy3D unit is compatible with virtually any 24VAC thermos...

Страница 15: ...00 1500 5 6 09 Model Supply Circuit Heater Amps Min Circuit Amp Max Fuse USA Max Fuse CAN Max CKT BRK 208V 240V 208V 240V 208V 240V 208V 240V 208V 240V EAL H 10A Single 34 7 40 53 3 60 60 60 60 60 60...

Страница 16: ...32 5 45 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 4 0 31 6 36 8 50 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 7 0 34 6 39 9 60 064 208 230 60 1 187 254 42 3 27 1 152 9 54 0 1...

Страница 17: ...ow Speed Blower 800 CFM Medium Speed Blower 1350 CFM High Speed Blower 1550 CFM AE Model Max ESP Air Flow Dip Switch Settings 1 2 3 4 5 6 7 8 9 10 11 12 038 0 50 650 750 850 1000 1100 1200 1300 1400 1...

Страница 18: ...2 Female 14 4 36 6 12 1 30 7 9 6 24 4 Condensate is 3 4 in PVC female glue socket and is switchable from side to front Unit shipped with deluxe 2 in field adjustable to 1 in duct collar filter rack e...

Страница 19: ...wivel 1 Swivel 1 2 Female 14 4 36 6 12 1 30 7 9 6 24 4 064 in cm 25 6 65 0 31 6 80 3 58 4 148 3 7 3 18 5 18 9 48 0 2 3 5 8 15 9 40 4 15 9 40 4 18 9 48 0 10 6 26 9 1 Swivel 1 Swivel 1 2 Female 14 4 36...

Страница 20: ...nections Size Swivel in mm 1 25 4 1 25 4 1 25 4 1 25 4 HWG Connection Size Female Sweat I D in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 1 3 4 9 1 6 6 1 1 6 6 1 1 6 6 1 Ver...

Страница 21: ...tion Microprocessor Control Testing The control allows service personnel to shorten most timing delays for faster diagnostics Refer to Dip Switch description Fault Retry All faults except for low RPM...

Страница 22: ...t 24VAC signal is removed the control will turn off the CR3 relay output if spring damper operation is selected or activate the CR4 output if POPC damper operation is selected This will close field in...

Страница 23: ...R R R R R G Y R ComforTalk and FaultFlash Thermostats When the heat pump microprocessor control is configured for ComforTalk or FaultFlash SW2 8 off thermostats the thermostats will flash or display a...

Страница 24: ...loop pump on the LED display Outputs Normal SW2 8 Thermostat Selection Configures the control for a pulsed lockout signal ComforTalk and FaultFlash thermostats or continuous lockout signal standard th...

Страница 25: ...n On Off Loop Pump On On On Off On On On Load Pump Off Off Off Off Off Off On Aux Heater Off Off Staged Staged Off Off Off Acc Relay On On On Off On On Off Diverting Valve Off Off Off Off Off Off On E...

Страница 26: ...6 7 8 1 2 3 P4 Black Black Orange Orange 1 2 3 C P2 Down C 1 2 3 4 5 6 7 Shut SL1 In Not SL1 Out Used Status LED PCB SW4 R R R R R G Y R 1 2 3 Pulse L Constant L See Note 6 Not Used FAH Hydronic Loop...

Страница 27: ...limit switch Relay Contacts N O N C G T 1 3 2 P L1 PSC Fan Speed Relay PSC Fan Power Relay ER1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Break...

Страница 28: ...11 2 10 8 1 12 5 14 13 6 7 P6 6 5 4 8 7 12 1 2 9 10 3 13 14 16 11 15 Blk 20 Acc Com Acc NC Acc NO P3 SV Blk 23 White 22 NOTE 2 ECM Fan Motor Grn 15 10 16 3 8 On Off PWM RPM C2 RPM grnd P12 P11 2 3 4...

Страница 29: ...R1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Breaker 2 3 P9 5 4 1 L2 L1 L2 L1 G G Circuit 1 Circuit 2 NOTE 2 208 230 60 1 208 230 60 1 Green C...

Страница 30: ...system to desired normal operating temperature to maintain desired comfort level 9 Instruct the owner operator in the proper operation of the hydronic temperature control and system maintenance Forced...

Страница 31: ...ater Temp Rise F Air Temp Drop F DB Suction Pressure PSIG Discharge Pressure PSIG Super heat F Sub cooling F Water Temp Rise F Air Temp Drop F DB 20 1 5 Operation Not Recommended Operation Not Recomme...

Страница 32: ...6 3 4 3 2 2 9 15 5 7 5 3 5 0 4 7 4 3 049 part load 5 1 1 1 1 1 0 0 9 0 9 8 2 0 1 8 1 7 1 6 1 5 11 3 4 3 1 2 9 2 8 2 5 14 5 0 4 7 4 4 4 1 3 8 064 full load 8 2 0 1 8 1 7 1 6 1 5 12 3 6 3 3 3 2 3 0 2 6...

Страница 33: ...72 1 99 064 ZPS51K5E PFV 0 36 0 42 1 51 1 74 072 ZPS60K5E PFV 0 31 0 36 1 72 1 98 9 24 2013 Thermistor Temperature F Microprocessor Resistance Ohms 5 75757 70117 14 57392 53234 23 43865 40771 32 3380...

Страница 34: ...0 42 2 40 0 46 9 44 9 43 2 40 8 Full Load 6 0 31 3 39 4 43 7 55 5 53 3 50 3 9 0 23 2 32 5 41 5 46 6 48 7 55 6 53 8 51 3 49 6 12 0 23 6 33 4 42 8 48 3 48 8 55 7 54 1 51 4 49 8 064 Part Load 6 0 29 8 39...

Страница 35: ...ing Heating CFM Per Ton of Clg of Nominal Total Cap Sens Cap Power Heat of Rej Htg Cap Power Heat of Ext 240 60 0 922 0 786 0 910 0 920 0 943 1 150 0 893 275 69 0 944 0 827 0 924 0 940 0 958 1 105 0 9...

Страница 36: ...ure drop in feet of head GPM Gallons per minute WPD water pressure drop psi and feet of water HC air heating capacity MBtu h HE total heat of extraction MBtu h HR total heat of rejection MBtu h kW tot...

Страница 37: ...nown to be correct gauges should then be installed and superheat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge ma...

Страница 38: ...___ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p...

Страница 39: ..._SAT F ______ F ______PSI ______SAT F ______ F F F NOTE Do not attach refrigerant gauges unless a problem is suspected FD TXV CV Suction Discharge Compressor RV Air Coil Source Coax Load Coax DV open...

Страница 40: ...___SAT F ______ F ______ F Liquid Line Unit Amp Draw ____________ Line Voltage _________ Loop ______ Open ______ Closed Subcooling _______ Superheat _______ NOTE Do not attach refrigerant gauges unles...

Страница 41: ...erated without a filter Obtaining Parts When ordering service or replacement parts refer to the model number and serial number of the unit as stamped on the serial plate attached to the unit If replac...

Страница 42: ...8 33P619 09 DanfossTXV model TR6 3 Ton 3 8 TR6 4 Ton 1 2 TR6 5 Ton 1 2 TR6 6 Ton 1 2 Reversing Valve 33P503 05 33P526 05 Diverting Valve 33P503 05 33P526 05 Filter Drier 36P500B01 36P500B02 Refrigeran...

Страница 43: ...d Nomenclature Hot Water Generation Option updated Open Loop Solenoid Valve Connection Option Wiring Diagrams 30 Sept 2014 MA All Updated to new Revision Reformatted Layout 27 Dec 2013 DS All Updated...

Страница 44: ...n Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without notice IM1300YS 07 15 Product S...

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