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29

SYNERGY3D INSTALLATION MANUAL

Wiring Schematics cont.

208-230/60/1 ECM with IntelliStart cont.

Operation Logic Data

STG1

STG2

STG3

EMERG

STG1

STG2

Compressor

On

On

On

Off

On

On

Stg 2 On

Reversing Valve

Off

Off

Off

Off

On

On

Off

Loop Pump

On

On

On

Off

On

On

On

Load Pump

Off

Off

Off

Off

Off

Off

On

Aux Heater

Off

Off

Staged

Staged

Off

Off

Off

Acc Relay

On

On

On

Off

On

On

Off

Diverting Valve

Off

Off

Off

Off

Off

Off

On

ECM Speed

On

On

On

On

On

On

Off

T-Stat Signal

Y1

Y1, Y2

Y1, Y2, W

W

Y1, O

Y1, Y2, O

HW

Damper

Off

Off

Off

On

Off

Off

Off

Auxiliary 1 - Out

On

On

On

Off

On

On

On

Operation 

Logic Table

Heating

Cooling

Hot Water 

Mode

97P789-04

9/10/2014

Hot water pump enable switch

Thermistor

Light  emitting diode - Green

Relay coil

Capacitor w/ bleed resistor

Switch - Condensate overflow

Switch - High pressure

Switch - Low pressure

Switch -Hot  Water On/Off

Polarized connector

Factory Low voltage wiring
Factory Line voltage wiring
Field low voltage wiring
Field line voltage wiring
Optional block
DC Voltage PCB traces
Internal junction
Quick connect  terminal

Wire nut

Field wire lug

Ground

Fuse

CC -
CO -
CR1 - 
CR2-
CR3 -
CR4 - 

F1 and F2 - 

WCL -

HE -
HP - 

LP -

PB1, PB2 - 

PS -
RV -
SW1 -
SW2 -
SW3 -
SW4 -
TS - 

Compressor Contactor
Condensate overflow sensor
DHW pump relay

Loop pump relay

Fuses

Water Coil Limit Sensor

Heater element
High pressure switch

Low  pressure switch

Power blocks

Power strip
Reversing Valve coil
DIP package 12 position
DIP package 8 position
DIP package 5 position

Thermal limit switch

Relay Contacts-
N.O., N.C.

G

T

1

3

2

P

L1

PSC Fan Speed Relay
PSC Fan Power Relay

ER1 to ER4 -

Aux heat stage relays

HWL -

Hot water limit sensor

CS -

Compressor Solenoid

Legend

PR -

Pump Relay

Breaker

2

3

P9

5

4

1

L2

L1

L2

L1

G

G

Circuit 1

Circuit 2

NOTE 2

208-230/60/1

208-230/60/1

Green

Connects to variable 

speed ECM motor only

P11

2

3

4

5

1

 NOTE 4

With optional EA Series 20kW Auxiliary Electric Heat shown

Place auxiliary heat schematic from kit here

Gray

Black

Yellow

Pink

Blue

2 - Use manufacturer’s part number 19P592-01 (jumper 
bar assembly) when single source power is required. 
3 – When Auxiliary Heat is installed the BLK/WHT 
wire from CC-L1 to PS1-C and the GRY/WHT wire 
from CC-L2 to PS1-A must be removed (located in 
the heat pump control box). 

1 - Use copper or aluminum conductors.

4 – Jumpers wires are Factory Installed, and are
required for auxiliary heat operation.
  

Black

Gray

Yellow

Pink

Yellow

Pink

Gray

EHC

EHC

Yellow

Blue

ER1

ER2

ER3

ER4

NO

NO

NO

NO

EA Series PCB 

P2

C

1

2

3

4

P1

4

1

2

3

C

G

G

G

G

Pink

Black

Violet

Blue

Brown

Orange

HE1

TS1

HE2

TS2

HE3

TS3

HE4

TS4

Green

Gray

Black

Brown

Orange

To PS1

5 – Low voltage wiring CLASS 2.

P10 from unit’s control 

box connects to P2

7 – A hydronic input will generate a Y2 compressor call so that compressor only operates in high capacity.

Notes

1 - Switch blue and red  wires for 208V operation. 
2 - Typical hook-up shown for power open - power closed damper
     shown. 
3 - The blk/wh and gray/wh wires are removed when Aux Heat is installed  

6 – SW2-8 must be in the OFF position for pulsed “L” lockout signal and in the ON position for  constant “L” lockout signal. 

     .

5 - Air Flow Configuration Example:  SW1 configured for dip 1 as low,  dip 3  
     as medium, and dip 5 as high speed ECM fan. 

4 – Use WaterFurnace part number 19P592-01 (jumper bar assembly)
     when single source power is required. 

8 – Low voltage wiring CLASS 2.

Содержание Synergy3D

Страница 1: ...tions Hot Water Generator Connections Electrical Startup Procedures Troubleshooting Preventive Maintenance Synergy3D Installation Manual Geothermal Heat Pump with Water Heating for Radiant Floor Appli...

Страница 2: ......

Страница 3: ...iary Heat 15 Electrical Data 16 Blower Performance Data 17 Dimensional Data 18 Physical Data 20 Microprocessor Control 21 Operation Logic 25 Wiring Schematics 26 Unit Startup 30 Operating Parameters 3...

Страница 4: ...IntelliStart Control Option S Microprocessor Filter Option 0 2 inch MERV11 Filter 1 AlpinePure 411 Return Air Configuration L Left R Right Discharge Air Configuration T Top Vertical R Rear Vertical Wa...

Страница 5: ...checked against the bill of lading to be sure all crates and cartons have been received Examine units for shipping damage removing the units from the packaging if necessary Units in question should a...

Страница 6: ...ithout the need for thread sealing tape or compound Check to ensure that the rubber seal is in the swivel connector prior to attempting any connection The rubber seals are shipped attached to the wate...

Страница 7: ...n 1 ppm above this level deposition will occur Less than 1 ppm above this level deposition will occur Erosion Suspended Solids Less than 10 ppm and filtered for max of 600 micron size Less than 10 ppm...

Страница 8: ...k Polyethylene w Armaflex TO LOOP Auxiliary Heater Knockout Low Voltage to Thermostat Unit Power Unit Supply Auxiliary Heat Supply For complete information refer to GeoLink Flow Center Installation Ma...

Страница 9: ...For HX Flushing Strainer Low Voltage to Thermostat and Valve Unit Power Shut Off Valves to isolate solenoid valve while acid flushing Shut Off Valves Water Out Water In Solenoid Valve Flow Control Val...

Страница 10: ...aters connected in a series Electric water heaters are recommended Make sure all local electrical and plumbing codes are met for installing a hot water generator The Synergy3D is not supplied with an...

Страница 11: ...h must be cleaned after the initial filling If there is a restriction in the screen the system could go to 0 psi 0 kPa potentially causing pumps s failure A valve should be installed on each side of t...

Страница 12: ...forced air mode The hydronic storage tank should be sized to provide 2 gallons of storage capacity for every one thousand Btuh s of nominal heat pump capacity Adequate rate of flow GPM is very importa...

Страница 13: ...rnal Loop Pump Power Connection If the unit is to be used with an external loop pump FC1 or FC2 flow center the pump s will be connected to the terminals on PB1 in the unit electrical box as shown The...

Страница 14: ...ring the same wiring See instructions enclosed in the thermostat for detailed installation and operation information Other Thermostats The Synergy3D unit is compatible with virtually any 24VAC thermos...

Страница 15: ...00 1500 5 6 09 Model Supply Circuit Heater Amps Min Circuit Amp Max Fuse USA Max Fuse CAN Max CKT BRK 208V 240V 208V 240V 208V 240V 208V 240V 208V 240V EAL H 10A Single 34 7 40 53 3 60 60 60 60 60 60...

Страница 16: ...32 5 45 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 4 0 31 6 36 8 50 049 208 230 60 1 187 254 33 0 21 1 104 0 37 0 1 07 5 4 7 0 34 6 39 9 60 064 208 230 60 1 187 254 42 3 27 1 152 9 54 0 1...

Страница 17: ...ow Speed Blower 800 CFM Medium Speed Blower 1350 CFM High Speed Blower 1550 CFM AE Model Max ESP Air Flow Dip Switch Settings 1 2 3 4 5 6 7 8 9 10 11 12 038 0 50 650 750 850 1000 1100 1200 1300 1400 1...

Страница 18: ...2 Female 14 4 36 6 12 1 30 7 9 6 24 4 Condensate is 3 4 in PVC female glue socket and is switchable from side to front Unit shipped with deluxe 2 in field adjustable to 1 in duct collar filter rack e...

Страница 19: ...wivel 1 Swivel 1 2 Female 14 4 36 6 12 1 30 7 9 6 24 4 064 in cm 25 6 65 0 31 6 80 3 58 4 148 3 7 3 18 5 18 9 48 0 2 3 5 8 15 9 40 4 15 9 40 4 18 9 48 0 10 6 26 9 1 Swivel 1 Swivel 1 2 Female 14 4 36...

Страница 20: ...nections Size Swivel in mm 1 25 4 1 25 4 1 25 4 1 25 4 HWG Connection Size Female Sweat I D in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 1 3 4 9 1 6 6 1 1 6 6 1 1 6 6 1 Ver...

Страница 21: ...tion Microprocessor Control Testing The control allows service personnel to shorten most timing delays for faster diagnostics Refer to Dip Switch description Fault Retry All faults except for low RPM...

Страница 22: ...t 24VAC signal is removed the control will turn off the CR3 relay output if spring damper operation is selected or activate the CR4 output if POPC damper operation is selected This will close field in...

Страница 23: ...R R R R R G Y R ComforTalk and FaultFlash Thermostats When the heat pump microprocessor control is configured for ComforTalk or FaultFlash SW2 8 off thermostats the thermostats will flash or display a...

Страница 24: ...loop pump on the LED display Outputs Normal SW2 8 Thermostat Selection Configures the control for a pulsed lockout signal ComforTalk and FaultFlash thermostats or continuous lockout signal standard th...

Страница 25: ...n On Off Loop Pump On On On Off On On On Load Pump Off Off Off Off Off Off On Aux Heater Off Off Staged Staged Off Off Off Acc Relay On On On Off On On Off Diverting Valve Off Off Off Off Off Off On E...

Страница 26: ...6 7 8 1 2 3 P4 Black Black Orange Orange 1 2 3 C P2 Down C 1 2 3 4 5 6 7 Shut SL1 In Not SL1 Out Used Status LED PCB SW4 R R R R R G Y R 1 2 3 Pulse L Constant L See Note 6 Not Used FAH Hydronic Loop...

Страница 27: ...limit switch Relay Contacts N O N C G T 1 3 2 P L1 PSC Fan Speed Relay PSC Fan Power Relay ER1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Break...

Страница 28: ...11 2 10 8 1 12 5 14 13 6 7 P6 6 5 4 8 7 12 1 2 9 10 3 13 14 16 11 15 Blk 20 Acc Com Acc NC Acc NO P3 SV Blk 23 White 22 NOTE 2 ECM Fan Motor Grn 15 10 16 3 8 On Off PWM RPM C2 RPM grnd P12 P11 2 3 4...

Страница 29: ...R1 to ER4 Aux heat stage relays HWL Hot water limit sensor CS Compressor Solenoid Legend PR Pump Relay Breaker 2 3 P9 5 4 1 L2 L1 L2 L1 G G Circuit 1 Circuit 2 NOTE 2 208 230 60 1 208 230 60 1 Green C...

Страница 30: ...system to desired normal operating temperature to maintain desired comfort level 9 Instruct the owner operator in the proper operation of the hydronic temperature control and system maintenance Forced...

Страница 31: ...ater Temp Rise F Air Temp Drop F DB Suction Pressure PSIG Discharge Pressure PSIG Super heat F Sub cooling F Water Temp Rise F Air Temp Drop F DB 20 1 5 Operation Not Recommended Operation Not Recomme...

Страница 32: ...6 3 4 3 2 2 9 15 5 7 5 3 5 0 4 7 4 3 049 part load 5 1 1 1 1 1 0 0 9 0 9 8 2 0 1 8 1 7 1 6 1 5 11 3 4 3 1 2 9 2 8 2 5 14 5 0 4 7 4 4 4 1 3 8 064 full load 8 2 0 1 8 1 7 1 6 1 5 12 3 6 3 3 3 2 3 0 2 6...

Страница 33: ...72 1 99 064 ZPS51K5E PFV 0 36 0 42 1 51 1 74 072 ZPS60K5E PFV 0 31 0 36 1 72 1 98 9 24 2013 Thermistor Temperature F Microprocessor Resistance Ohms 5 75757 70117 14 57392 53234 23 43865 40771 32 3380...

Страница 34: ...0 42 2 40 0 46 9 44 9 43 2 40 8 Full Load 6 0 31 3 39 4 43 7 55 5 53 3 50 3 9 0 23 2 32 5 41 5 46 6 48 7 55 6 53 8 51 3 49 6 12 0 23 6 33 4 42 8 48 3 48 8 55 7 54 1 51 4 49 8 064 Part Load 6 0 29 8 39...

Страница 35: ...ing Heating CFM Per Ton of Clg of Nominal Total Cap Sens Cap Power Heat of Rej Htg Cap Power Heat of Ext 240 60 0 922 0 786 0 910 0 920 0 943 1 150 0 893 275 69 0 944 0 827 0 924 0 940 0 958 1 105 0 9...

Страница 36: ...ure drop in feet of head GPM Gallons per minute WPD water pressure drop psi and feet of water HC air heating capacity MBtu h HE total heat of extraction MBtu h HR total heat of rejection MBtu h kW tot...

Страница 37: ...nown to be correct gauges should then be installed and superheat and subcooling numbers calculated If superheat and subcooling are outside recommended ranges an adjustment to the refrigerant charge ma...

Страница 38: ...___ AMPS Watts m x n x 0 85 o _____ WATTS o ______ WATTS o ______ WATTS 6 CAPACITY Cooling Capacity HR o x 3 413 p _____ btu hr Heating Capacity HE o x 3 413 p _____ btu hr 7 EFFICIENCY Cooling EER p...

Страница 39: ..._SAT F ______ F ______PSI ______SAT F ______ F F F NOTE Do not attach refrigerant gauges unless a problem is suspected FD TXV CV Suction Discharge Compressor RV Air Coil Source Coax Load Coax DV open...

Страница 40: ...___SAT F ______ F ______ F Liquid Line Unit Amp Draw ____________ Line Voltage _________ Loop ______ Open ______ Closed Subcooling _______ Superheat _______ NOTE Do not attach refrigerant gauges unles...

Страница 41: ...erated without a filter Obtaining Parts When ordering service or replacement parts refer to the model number and serial number of the unit as stamped on the serial plate attached to the unit If replac...

Страница 42: ...8 33P619 09 DanfossTXV model TR6 3 Ton 3 8 TR6 4 Ton 1 2 TR6 5 Ton 1 2 TR6 6 Ton 1 2 Reversing Valve 33P503 05 33P526 05 Diverting Valve 33P503 05 33P526 05 Filter Drier 36P500B01 36P500B02 Refrigeran...

Страница 43: ...d Nomenclature Hot Water Generation Option updated Open Loop Solenoid Valve Connection Option Wiring Diagrams 30 Sept 2014 MA All Updated to new Revision Reformatted Layout 27 Dec 2013 DS All Updated...

Страница 44: ...n Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without notice IM1300YS 07 15 Product S...

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