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15

 PROBLEM 

CAUSE 

CORRECTION 

 16.   E3, Err – 1003, Err – 

103 = Control valve 

motor ran too long  

and was unable to find 

the next cycle position

 A . Motor failure during a regeneration

 A .  Check motor connections then Press NEXT and 

REGEN buttons for 3 seconds to resynchronize 

software with piston position or disconnect 

power supply from PC board for 5 seconds  

and then reconnect .

 B .  Foreign matter built up on piston and stack 

assemblies creating friction and drag enough  

to time out motor

 B .  Replace piston and stack assemblies . Press 

NEXT and REGEN buttons for 3 seconds to 

resynchronize software with piston position  

or disconnect power supply from PC board  

for 5 seconds and then reconnect .

 C .  Drive bracket not snapped in properly and out 

enough that reduction gears and drive gear do 

not interface

 C .  Snap drive bracket in properly then Press  

NEXT and REGEN buttons for 3 seconds to 

resynchronize software with piston position  

or disconnect power supply from PC board  

for 5 seconds and then reconnect .

 17.  E4, Err – 1004, Err – 

104 = Control valve 

motor ran too long  

and timed out trying  

to reach home position

 A .  Drive bracket not snapped in properly and out 

enough that reduction gears and drive gear do  

not interface

 A .  Snap drive bracket in properly then Press  

NEXT and REGEN buttons for 3 seconds to 

resynchronize software with piston position  

or disconnect power supply from PC board  

for 5 seconds and then reconnect .

 18.    Err -1006, Err – 106, 

Err - 116 = MAV/ 

SEPS/ NHBP/ AUX 

MAV valve motor ran 

too long and unable 

to find the proper 

park position

   Motorized Alternating 

Valve = MAV

  Separate Source = SEPS
   No Hard Water Bypass 

= NHBP

   Auxiliary MAV = AUX 

MAV

 A .  Control valve programmed for ALT A or B,  

nHbP, SEPS, or AUX MAV with out having  

a MAV or NHBP valve attached to operate  

that function

 A .  Press NEXT and REGEN buttons for 3 seconds  

to resynchronize software with piston position  

or disconnect power supply from PC board for  

5 seconds and then reconnect . Then reprogram 

valve to proper setting

 B .  MAV/NHBP motor wire not connected to  

PC board

 B .  Connect MAV/NHBP motor to PC board two 

pin connection labeled DRIVE . Press NEXT and 

REGEN buttons for 3 seconds to resynchronize 

software with piston position or disconnect 

power supply from PC board for 5 seconds  

and then reconnect .

 C .  MAV/NHBP motor not fully engaged with 

reduction gears

 C .  Properly insert motor into casing, do not force 

into casing Press NEXT and REGEN buttons for  

3 seconds to resynchronize software with piston 

position or disconnect power supply from PC 

board for 5 seconds and then reconnect .

 D .  Foreign matter built up on piston and stack 

assemblies creating friction and drag enough  

to time out motor

 D .  Replace piston and stack assemblies . Press 

NEXT and REGEN buttons for 3 seconds to 

resynchronize software with piston position  

or disconnect power supply from PC board  

for 5 seconds and then reconnect .

 19.   Err – 1007, Err – 107, 

Err - 117 = MAV/ 

SEPS/NHBP/AUX 

MAV valve motor 

ran too short (stalled) 

while looking for 

proper park position

   Motorized Alternating 

Valve = MAV

  Separate Source = SEPS
   No Hard Water Bypass 

= NHBP

   Auxiliary MAV = AUX 

MAV

 A .  Foreign material is lodged in  

MAV/NHBP valve

 A .  Open up MAV/NHBP valve and check piston 

and seal/ stack assembly for foreign material . 

Press NEXT and REGEN buttons for 3 seconds  

to resynchronize software with piston position  

or disconnect power supply from PC board for  

5 seconds and then reconnect .

 B . Mechanical binding

 B .  Check piston and seal/stack assembly, check 

reduction gears, drive gear interface, and c 

heck MAV/NHBP black drive pinion on motor 

for being jammed into motor body . Press  

NEXT and REGEN buttons for 3 seconds to 

resynchronize software with piston position or 

disconnect power supply from PC board for 5 

seconds and then reconnect .

Содержание Evolve EV1-1044TW

Страница 1: ...Evolve Series Twin Water Softeners and Conditioners For Models EV1 TW EV2 TW EVR TW EVRC TW EVRS TW EVRCS TW...

Страница 2: ...Please study this manual carefully and understand the cautions and notes before installing This manual should be kept for future reference If you have any questions regarding your water conditioner co...

Страница 3: ...tallation are in compliance with all state and local laws and regulations For the homeowner please read Programming Procedures and Operating Displays and Instructions During operation the normal user...

Страница 4: ...egeneration water to the unit while also providing untreated water to the distribution system Fig 1 2 BYPASS POSITION The inlet and outlet handles point to the center of the bypass The system is isola...

Страница 5: ...ns only electrical 115 120V 60Hz uninterrupted outlet the tank should be on a firm level surface 1 The distance between the drain and the water conditioner should be as short as possible 2 Since salt...

Страница 6: ...op at the discharge end of the line so that the bottom of the loop is level with the drain connection on the control valve This will provide an adequate anti siphon trap Piping the drain line overhead...

Страница 7: ...ill be called for on that day even if a sufficient number of gallons were not used to call for a regeneration Set Day Override using or buttons 6 is recommended set number of days between regeneration...

Страница 8: ...STEP 7 ALARM BUZZER The manufacturer has factory set ON as the default An alarm will sound at the indicated time after a regeneration if there is no salt or if another error has occurred Turn the ala...

Страница 9: ...d minimum of 50 gallons the unit will automatically regenerate that night and resume normal operation CAUTION Depending on the severity of water conditions and the length of no water usage it may not...

Страница 10: ...turned on alerting you to these conditions To turn off alarm If the audible alarm sounds due to a low salt condition press any button on the face of the control valve to turn off If salt is not added...

Страница 11: ...arily press the regen button to advance the control to the BRINE position 4 With the bypass now in diagnostic mode Fig 3 on page 4 check to verify that water is being drawn from regenerant tank with n...

Страница 12: ...er to three pin connection labeled METER on PC board C Restricted stalled meter turbine C Remove meter and check for rotation or foreign material D Meter wire not installed securely into three pin con...

Страница 13: ...ing in programming Check refill flow control for restrictions or debris and clean or replace H Damaged seal stack assembly H Replace seal stack assembly I Control valve body type and piston type mix m...

Страница 14: ...h piston position or disconnect power supply from PC board for 5 seconds and then reconnect B PC board not properly snapped into drive bracket B Properly snap PC board into drive bracket and then Pres...

Страница 15: ...A Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC board for 5 seconds and then reconnect Then reprogram valve to proper set...

Страница 16: ...ap assemblies on both sides of the valve 8 Once the screws are removed from retaining the inlet side transfer valve cap and the outlet drive motor transfer cap from the control valve the cap will spri...

Страница 17: ...ult in damaging the cable 17 Position the large white drive gear with the A pointing toward the one o clock position and then press it onto the stainless steel drive shaft making sure it snaps and loc...

Страница 18: ...acket spring clip 1 4 CV3502WE Evolve PC board used on chlorine generator models 1 CV4022WU Evolve PC board standard 1 5 CV3110 Drive gear 12 x 36 3 6 CV3109 Drive gear cover 1 7 CV3002CC Drive assemb...

Страница 19: ...Item No Part No Description Qty 1 CV3005 1 spacer stack assembly 1 2 CV3004 Drive cap assembly 1 3 CV3135 O ring 228 1 4 CV3011 1 piston assembly downflow 1 CV3011 01 1 piston assembly upflow 1 5 CV31...

Страница 20: ...20 REPLACEMENT PARTS See pages 22 23...

Страница 21: ...01 T1 transfer drive cap assembly 1 15 CV4011 01 T1 transfer drive gear assembly 1 16 CV4012 T1 transfer drive gear axle 1 17 CV4013 T1 transfer reduction gear 1 18 CV3264 WS2H bypass reduction gear a...

Страница 22: ...y light green not shown CV3170 O ring 011 lower not shown CV3171 O ring 013 upper The injector plug and the injector each use one lower and one upper o ring REPLACEMENT PARTS OPTIONAL CHLORINE GENERAT...

Страница 23: ...CV3162 022 2 2 DLFC for 3 4 elbow CV3162 027 2 7 DLFC for 3 4 elbow CV3162 032 3 2 DLFC for 3 4 elbow CV3162 042 4 2 DLFC for 3 4 elbow CV3162 053 5 3 DLFC for 3 4 elbow CV3162 065 6 5 DLFC for 3 4 e...

Страница 24: ...METER PLUG Item No Part No Description Qty 1 CV3151 Nut 1 QC 1 2 CV3003 Meter assembly includes items 3 4 1 3 CV3118 01 Turbine assembly 1 4 CV3105 O ring 215 1 5 CV3003 01 Meter plug assembly 1 REPL...

Страница 25: ...T s 1 5 CH1018 2 piece overflow set 1 6 CH4500 48 474 air check assembly 1 2 x 48 1 7 CH4640 32 474 float assembly 32 w 2 grommets 1 8 CH4600 50 474 safety brine valve w 5 gpm glow control 1 9 CH7016...

Страница 26: ...he valve the Service Wrench shown in various positions on the valve is available to aid in assembly or disassembly SERVICE WRENCH CV3193 02 IN OUT HEAD FOR TANK B Item No Part No Description Qty CD140...

Страница 27: ...Qty 1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3145 Bypass rotor 1 2 5 CV3146 Bypass cap 2 6 CV3147 Bypass handle 2 7 CV3148 Bypass rotor seal retainer 2 8 CV3152 O...

Страница 28: ...TANKS Item No Part No Description Qty CV4052 01 Interconnect kit for tanks 12 and larger 1 1 CV3151 Nut 1 QC 4 2 CV3150 Split ring 4 3 CV3105 O ring 215 4 4 CV3352 1 1 4 1 1 2 PVC solvent fitting 4 5...

Страница 29: ...Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3188 Fitting 2 3 4 BRASS SWEAT Item No Part No Description Qty CV3007 03 3 4 brass sweat assembly 2 1 CV3151 Nut 1 quick connect 2...

Страница 30: ...1 CV3151 Nut 1 quick connect 2 2 CV3150 Split ring 2 3 CV3105 O ring 215 2 4 CV3629 Fitting 2 3 4 BRASS SHARK BITE Item No Part No Description Qty CV3007 12 3 4 brass Shark Bite assembly 2 1 CV3151 N...

Страница 31: ...400 6 1 28 300 9 5 11 100 3 2 22 900 6 1 28 200 9 3 Amount of Media Cu Ft 1 0 1 5 2 5 1 0 1 5 2 5 Maximum Water Hardness GPG 20 30 40 40 60 80 2 Maximum Iron and Manganese PPM 8 0 10 0 15 0 8 0 10 0...

Страница 32: ...mum 15 600 3 0 23 600 6 0 35 400 9 0 53 000 12 0 60 000 18 0 80 000 24 0 Amount of Resin Media Cu Ft 85 1 0 1 5 2 5 3 4 Maximum Water Hardness GPG 50 75 100 100 100 100 2 Minimum pH Required 7 0 7 0 7...

Страница 33: ...ts expense and return part freight collect The above provisions of the warranty are valid as long as the unit is connected in compliance with local plumbing codes and in an equivalent manner and condi...

Страница 34: ...ATION When the system is operating one of six displays will be shown 1 time of day gpm 2 flow rate 3 vacation mode 4 capacity remaining 5 days to a regen 6 dealer name and phone number Pressing next w...

Страница 35: ...th and buttons Default is OFF 9 Press next 10 Turn service alarm by time ON with and buttons Default is OFF 11 Press next three times 12 Turn alarm buzzer ON or OFF with and buttons 13 Press next 14 A...

Страница 36: ...Manufactured exclusively for Evolve Series Dealers at 1900 Prospect Court Appleton WI 54914 Phone 920 739 9401 Fax 920 739 9406 2014 Evolve Series All rights reserved LIT EV TW MAN 2 17...

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