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WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT
PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF
YOUR WASCOMAT MACHINE.

PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE WASHER
DATA PLATE LOCATED AT TOP LEFT OF THE REAR PANEL. SERIAL NUMBER IS ALSO
LOCATED ON A STICKER ON THE INSIDE OF THE DOOR.

MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE
REFERENCE.

MACHINE TYPE OR MODEL

MACHINE SERIAL NUMBER(S)

ELECTRICAL CHARACTERISTICS: ________  VOLTS, _______  PHASE, ______  HZ.

OPERATING & MAINTENANCE MANUAL

WASCOMAT

W75ES  –  W105ES  –  W125ES  –  W185ES

EMERALD SERIES

471 1562-66/01

95.32

Содержание EMERALD W105ES

Страница 1: ...THE WASHER DATA PLATE LOCATED AT TOP LEFT OF THE REAR PANEL SERIAL NUMBER IS ALSO LOCATED ON A STICKER ON THE INSIDE OF THE DOOR MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE REFERENCE MACHINE TYPE OR MODEL MACHINE SERIAL NUMBER S ELECTRICAL CHARACTERISTICS ________ VOLTS _______ PHASE ______ HZ OPERATING MAINTENANCE MANUAL WASCOMAT W75ES W105ES W125ES W185ES EMERALD SERIES 471 156...

Страница 2: ...ART b CLOSE THE DOOR and press the START button Now attempt to open the door by turning the door handle The door should remain locked If the machine can start with the door open or can continue to operate with the door unlocked the door lock is no longer operating properly The machine must be placed out of order and the lock immediately replaced See the door lock section of the manual 3 DO NOT UND...

Страница 3: ... must be covered by a metal sheet extending to the outer edges of the machine 3 This machine MUST be connected to a dedicated electrical circuit to which no other lighting unit or general purpose receptacle is connected Use copper conductor only 4 This machine MUST be serviced and operated in compliance with manufacturer s instructions CHECK DOOR LOCKS EVERY DAY FOR PROPER OPERATION TO PRE VENT IN...

Страница 4: ...ned for water washing only The machine must not be used by children All installation operations are to be carried out by qualified personnel Licensed personnel are necessary for all electric power wiring The interlock of the door must be checked daily for proper operation and must not be bypased Any water leaks must be repaired immediately All service personnel must be fully familiar with the oper...

Страница 5: ...ces by any percentage between any hours of any days for the ultimate in pricing flexibility The seven cycles offer different water temperatures wash times extraction times and normal or gentle drum rotation EMERALD SERIES washers achieve maximum environmental efficiency because only the minimum amount of water is used for each cycle which vary in duration When ordering spare parts or contacting Wa...

Страница 6: ... cu ft Speed of rotation Wash 54 r p m Extraction 543 r p m G factor During wash 0 8 During extraction 90 Motor speed During wash 344 r p m During extraction 3514 r p m Voltage requirements Choice 120 V 1 phase 60 Hz or 208 240 V 3 Phase 60 Hz Rated output power Motor wash 3 phase 110 W 0 15 HP Motor extract 3 phase 550 W 0 75 HP Motor wash 1 phase 110 W 0 15 HP Motor extract 1 phase 370 W 0 5 HP ...

Страница 7: ...u ft Speed of rotation Wash 54 r p m Extraction 543 r p m G factor During wash 0 8 During extraction 90 Motor speed During wash 344 r p m During extraction 3514 r p m Voltage requirements Choice 120 V 1 phase 60 Hz or 208 240 V 3 Phase 60 Hz Rated output power Motor wash 3 phase 150 W 0 2 HP Motor extract 3 phase 900 W 1 2 HP Motor wash 1 phase 140 W 0 18 HP Motor extract 1 phase 550 W 0 75 HP Ove...

Страница 8: ... Speed of rotation Wash 52 r p m Extraction 500 r p m G factor During wash 0 9 During extraction 87 Motor speed During wash 330 r p m During extraction 3450 r p m Voltage requirements Choice 208 240 V 1 phase 60 Hz or 208 240 V 3 Phase 60 Hz Rated output power Motor wash 3 phase 300 W 0 4 HP Motor extract 3 phase 1300 W 1 8 HP Motor wash 1 phase 280 W 0 4 HP Motor extract 1 phase 1300 W 1 8 HP Ove...

Страница 9: ... cu ft Speed of rotation Wash 45 r p m Extraction 455 r p m G factor During wash 0 8 During extraction 81 Motor speed During wash 360 r p m During extraction 3480 r p m Voltage requirements Choice 208 240 V 1 phase 60 Hz or 208 240 V 3 Phase 60 Hz Rated output power Motor wash 3 phase 400 W 0 55 HP Motor extract 3 phase 2000 W 2 7 HP Motor wash 1 phase 400 W 0 55 HP Motor extract 1 phase 1800 W 2 ...

Страница 10: ... 17 3 16 437 17 3 16 465 18 5 16 540 21 1 4 C 660 26 660 26 775 30 1 2 860 33 7 8 D 678 26 11 16 795 31 5 16 995 39 3 16 1085 42 11 16 E 895 35 1 4 895 35 1 4 1040 40 15 16 1160 45 11 16 F 100 3 15 16 100 3 15 16 100 3 15 16 100 3 15 16 G 125 4 15 16 125 4 15 16 270 10 5 8 260 10 1 4 H 980 38 9 16 980 38 9 16 1135 44 11 16 1255 49 7 16 J 1215 47 13 16 K 890 35 890 35 1035 40 3 4 1155 45 1 2 L 295 ...

Страница 11: ...teel base is available for mounting machines without pouring a pad Follow the instructions below when making a concrete foundation 1 Decide where to place the machine and consider maintenance requirements i e determine a suitable distance from the rear of the pad to the wall and the distance from the pad to the nearest side wall The distance should be at least 16 and 12 inches respectively Leave 3...

Страница 12: ...anel Mechanical installation Place wide steel shims on the concrete foun dation over the bolts Lift the machine and lower it in position Never use the door or the door handle to lift or lower the machine Check that the machine is level front to rear and side to side and standing firmly on the four W75 W105 or six W125 W185 sup porting points Spacing washers must be mounted if one or more of these ...

Страница 13: ...loose loop supported by the clip of the terminal block After installation do the following Check the incoming power for any high voltage leg by measuring voltage from each leg to gro und If a high leg is present connect that line to L2 on the terminal block which goes to the motor circuit Start the machine and check that the drum rotates in the proper direction during extraction i e counter clockw...

Страница 14: ... and inlet screens not clogged Use teflon pipe tape if necessary to ensure watertightness Use 1 2 or 3 4 diameter reinforced rubber hosing not to exceed 6 feet in length Let the hoses hang in a loop Do not use rigid piping Never force a hose onto the threads or you may cause cross threading and leaks If this occurs place the threaded portion of the hose over the valve threads and push forward firm...

Страница 15: ...er since many fills are all hot or all cold This will assure fill times of approximately 1 minute and normal cycle times Wascomat washers are designed to operate at 25 85 PSI Call your local water utility company if you do not know the water pressure in your water main GALLONS PER MINUTE FLOW CHART Pipe internal Water pressure from the water main Diameter Inches 25 psi 40 psi 60 psi 80 psi 1 2 21 ...

Страница 16: ...tion Check local codes for required installation procedure Start up and safety checklist Before initial start up of a Wascomat washer the following safety checks must be performed Make sure the machine is properly bolted to the floor and level Make sure that all electrical and plumbing connections have been made in accordance with applicable local codes Use only flexible water fill and drain hoses...

Страница 17: ...oper operation of the door lock or call a qualified serviceman IMPORTANT Door lock must be checked daily in accordance with above procedure WARNING Before servicing Wascomat equipment disconnect electrical power If the side panels of the washer move during extraction remove the shipping security which connects the top rear of the cylinder to the upper section of the back panel It is used to preven...

Страница 18: ...roper voltage phase and cycles 2 Open water taps to the machine 3 Turn on electric power 4 Check the door lock as detailed in this manual 5 Select the Warm cycle and then press the START button 6 Run through a complete Warm cycle check ing for proper water temperature drain opera tion and extract direction To rapid advance the timer press and hold down the START button until the indicator arrows r...

Страница 19: ...d by arrows remaining wash time and the number of quarters required to start the washer If a fault occurs then error numbers on the Information Display will refer you to the fault code list under Fault Finding in this manual START Extra extract Gentle action Hot Warm Cold Delicate Permanent Press Quick Wash Heavy Soil Heavy Soil Prewash Wash Rinses Final Extract Extra Extract Open door after becom...

Страница 20: ...arrows will light to show the steps in the program Select Extra Extract and or Gentle Wash if desired Arrows will point to them Three symbols in the Information Display show in which compartments to put detergent and softener Prewash detergent in compartment 1 Mainwash detergent and later bleach in compartment 2 Final rinse softener in compartment 3 You do not need more than 1 4 cup detergent in a...

Страница 21: ...hould take The microprocessor retains in memory how long it took to run each cycle the last five times and displays the average time Since water pressure may fluctuate affecting fill times the displayed average cycle time is not always exact and may vary from machine to machine If you find cycle times taking longer and longer use that information as a warning that your water inlet screens may be c...

Страница 22: ...ong cycle has been selected they can push the START button once briefly to put the washer on pause They may then press a different wash cycle button and press START again to continue from the same step in the new cycle If the customer selects a different cycle or Extra Extract option that costs more money the washer will not start again unless additional coins are inserted as shown on the Informat...

Страница 23: ...gular intervals depending on how much the machine is used Daily Clean detergent residue from the door seal and check that the door does not leak Clean the detergent compartments and wipe down the machine with a damp cloth Check that the drain valve does not leak Start the machine and check that the door is locked while the machine is operating Operating Instructions 1584 34 ...

Страница 24: ... connec tions Remove any lint from the machine s drainage system Troubleshooting If the machine won t start check that the circuit breaker is on the manual shut off valves for water are open a program has been selected the door is properly locked 0382 Maintenance 35 ...

Страница 25: ...ned off and on again before the washer can be restarted If fault codes 03 09 appear contact authorized service personnel Fault Code Cause of fault 01 Water level too low Open water taps Check level control Check drain valve for leak 02 Door lock fault Open and lock door again Replace if necessary 03 Break in or to temperature sensor 04 Short circuit in or to temperature sensor 05 Water in drum at ...

Страница 26: ...asher top cover Move the service switch to the service program position The switch is located on top of the circuit board next to the ribbon connector This transforms the buttons into a numerical keypad Numbers 1 7 are on the wash cycle buttons the Extra Extract button is 8 and the Gentle Wash button is 9 The START button serves as an ON OFF switch NOTE When in service program the number 0 does no...

Страница 27: ...that the door lock microswitch is operating correctly The table below shows the inputs displayed by the arrows Arrow Function 1 Price programming switch 2 Coin meter input 3 Not used 4 Not used 5 Door lock switch 6 Price reduction 7 Not used 8 Free wash 9 Not used 10 ON OFF Use START button Arrows not presently used are being reserved for future software enhancements ...

Страница 28: ...with the number code for each Code Function 11 Flush compartment 1 only W185ES 12 Flush compartment 2 13 Flush compartment 3 14 Not used 15 Not used 16 Hot water valve 17 Cold water valve only W185ES Flush compartment 1 only W75ES W105ES W125ES 18 Not used 19 Not used 21 Motor clockwise 22 Motor counter clockwise 23 Not used 24 Extraction counter clockwise 25 Not used 26 Drain valve 27 Door lock 2...

Страница 29: ...percentage between any hours of any days automatically Price programming Remove the coin box Press one wash cycle button so an arrow points to it Toggle and hold the price programming switch located at the back of the coin box in the PP price programming position This transforms the various buttons into a numerical keypad Numbers 1 7 are on the wash cycle buttons the Extra Extract button is 8 and ...

Страница 30: ... button so arrows point to both Now program a new price for the combination of Hot plus Extra Extract Typically you would program a price for the combination that is one quarter higher but that s totally up to you If you later change pricing of a cycle don t forget to change pricing of the combination with Extra Extract Use of the Gentle Wash button cannot affect pricing Programming Tip Too many d...

Страница 31: ...etailed installation instructions Programming automatic price reduction Price reduction is programmed into each individual washer as a percentage reduction of the normal prices For example if a cycle is normally eight quarters and you program a 25 price reduction the reduced price will be 6 quarters An external clock is programmed with the days and hours you want the price reduction to activate an...

Страница 32: ...ts and eliminate any correlation between water consumption and revenue Coin counter The microprocessor features a built in coin counter which uses a four digit number 0000 9999 to indicate how many coins have been fed into the meter The coin counter can only be reset to zero with a special microchip from Wascomat so if someone else does your connections you can check the reciepts A coin count read...

Страница 33: ... Warm 3 Cold 3 Warm Detergent 1 Drain 0 8 0 8 0 8 0 8 Mainwash 6 Hot 6 Warm 6 Cold 6 Warm Detergent 2 Drain 0 8 0 8 0 8 0 8 Extraction 0 5 0 5 0 5 0 5 Rinse 1 1 Warm 1 Cold 1 Cold 1 Cold Drain 0 8 0 8 0 8 0 8 Extraction 0 5 0 5 0 5 0 5 Rinse 2 1 Cold 1 Cold 1 Cold 1 Cold Drain 0 8 0 8 0 8 0 8 Extraction 0 5 0 5 0 5 0 5 Rinse 3 2 Cold 2 Cold 2 Cold 2 Cold Detergent 3 Drain 1 1 1 1 Extraction 4 4 4 ...

Страница 34: ...0 8 Mainwash 4 Warm 5 Warm 8 Hot Detergent 2 Drain 0 8 0 8 0 8 Extraction 0 5 0 5 0 5 Rinse 1 1 Cold 1 Cold 1 Warm Drain 0 8 0 8 0 8 Extraction 0 5 Rinse 2 1 Cold 1 Cold 1 Cold Drain 0 8 0 8 0 8 Extraction 0 5 Rinse 3 2 Cold 2 Cold 2 Cold Detergent 3 Drain 1 1 1 Extraction 1 3 4 Shake out 0 5 0 5 0 5 Total time 13 3 16 3 27 6 water fill time not included ...

Страница 35: ...t water The water level controlled machine will now wash the fabrics for 6 minutes The machine is then emptied Hot and cold water are filled to the medium level for the first rinse which lasts one minute followed by spin extraction for 30 seconds After the extraction comes the second rinse in cold water ending with extraction whereafter the third rinse is started Fabric softener is automatically a...

Страница 36: ...hich lasts one minute followed by extraction for 30 seconds After this extraction comes the second rinse in cold water ending with extraction whereafter the third rinse is started Fabric softener is automatically admitted during the third rinse The fabrics are rinsed with cold water for two minutes followed by a extraction of four minutes duration Finally there is a shake out for half a minute Was...

Страница 37: ...r is filled for the first rinse which lasts one minute followed by extraction for 30 seconds After this extraction comes the second rinse in cold water concluded with extraction whereafter the third rinse is started Fabric softener is automatically admitted during the third rinse The fabrics are rinsed with cold water for two minutes followed by a extraction of four minutes duration Finally there ...

Страница 38: ...d machine will now wash the fabrics for six minutes The machine is then emptied Cold water is filled for the first rinse which lasts one minute followed by extraction for 30 seconds Fabric softener is automatically admitted during the third rinse The fabrics are rinsed with cold water for two minutes followed by a extraction of one minute duration Finally there is a shake out for half a minute Was...

Страница 39: ...Fabric softe ner is automatically admitted during the third rinse The fabrics are rinsed with cold water for two minutes followed by a extraction of one minute duration Finally there is a shake out for half a minute During washing and rinsing gentle action is used which is 3 seconds drum rotation and 12 seconds pause then reverse direction and repeat The GENTLE WASH option button does not affect t...

Страница 40: ... first rinse which lasts one minute Then comes the second rinse in cold water whereafter the third rinse is started Fabric softener is automatically admitted during the third rinse The fabrics are rinsed with cold water for two minutes followed by a extraction of three minutes duration Finally there is a shake out for half a minute Fig 57 QUICK WASH Time Temp Min Prewash Drain Prewash Detergent 1 ...

Страница 41: ... customer a total of 8 minutes extraction You can easily program the washer to charge more money usually one more quarter if this option is selected The effect of extra extraction depends on the type of laundry was hed load size etc GENTLE WASH The normal wash action of a Wascomat washer is 12 seconds rotation 3 seconds pause reverse direction and repeat Selecting the GENTLE WASH option converts t...

Страница 42: ...cylinder The inner cylinder is made of perforated surgical stainless steel It is equipped with three lifting ribs and has highly polished side sheets and back with maximum embossed perforated area to assure high flow of water and supplies through fabrics Scientifically correct ratio of cylinder diameter and depth assures maximum washing action The shaft is electrically welded to the reinforced bac...

Страница 43: ...ughout the different wash processes 5 Inner cylinder of stainless steel supported at the rear by two ballraces 6 Outer drum of stainless steel 18 8 securely attached to the frame 7 Wash and extraction motor for reversing wash action and high speed spin action 8 Hot and cold water valves program and level controlled solenoid valves for filling with water and for flushdown of automatic detergent dis...

Страница 44: ...isplay and wash cycle selection buttons The microprocessor 1 is mounted just behind the keypad Relays 2 transformer 3 supplying power to the microprocessor and level control 4 are located at the top of the machine easily accessible for service as are the motor capacitors 5 on 1 phase models Electrical connections are made by quick disconnect plugs 1865 60 Fig 60 ...

Страница 45: ... Operation When the solenoid is energized the two halves of the magnet core are drawn together pulling down the moving contacts thus making or brea king the circuit When the current cuts out springs force the contact bank into its original position thus closing or opening the circuits Trouble shooting If the relay fails to operate despite power to the coil turn off the power and check the solenoid...

Страница 46: ...ater by three neoprene seals An intermediate safety outlet provides an escape for any possible condensation The seals are mounted on a chrome plated noncorrosive specially hard ened sleeve bushing that is mounted on the drive shaft to prevent wear of the seals and shaft The main bearing is fitted machinetight into the bearing trunnion housing A nut is tightened on the shaft to prevent the cylinder...

Страница 47: ...affected by both the drag magnet and the delay unit The lock operates as follows When the door is shut and the locking bolt moved to the lock position the micro switch will indicate that the door is closed When the machine is started the drag magnet actuates the locking device blocking the door lock The locking device signals the delay unit closing a switch in the unit The washing machine motor wi...

Страница 48: ... speed the same as three phase motors using a continous connected capacitor while the 2 pole winding extract speed is a specially designed winding with both continous connected capacitor and starting capacitor Function of 3 phase motor When the stator winding is charged a magnetic field will occur which in turn will rotate the rotor at a fixed RPM depending upon the number of poles in the winding ...

Страница 49: ...umbers at the connection points refer to the terminal num bers at the motor connector plug The numbers in circles indicate points of ampere measurements Mechanical and electrical design 1216 68 W75 120 V 60 Hz single phase W105 120 V 60 Hz single phase Fig 68 130 µF 200 µF ...

Страница 50: ...46 68 Mechanical and electrical design 1700 W125 208 240 V 60 Hz single phase ...

Страница 51: ...47 68 Mechanical and electrical design 1791 W185 208 240 V 60 Hz single phase ...

Страница 52: ...rtain that the windings are not damaged A burned out motor can be re wound NOTE Before connecting a separate overload protector consult the local code Single phase W125 and W185 machines are also equipped with a manually set overload protector mounted on the extract relay in the control unit This overload protector protects the motor during the start up of the extraction Removing the motor Remove ...

Страница 53: ...requi res a different set of springs Call Wascomat s Service Depart ment at 516 371 0700 before attempting to adjust the level control Water level As a guide for checking the level control for proper functioning the normal level should be approximately at the bottom of the door glass It is primarily the reverse wash mechanical action of the washer which gets clothes clean not the level of water or...

Страница 54: ...the center of the diaphragm open Because of the difference in diameter between the pilot valve opening and the ventilating hole in the diaph ragm the pressure above the diaphragm drops to a point where the admission pressure below the diaphragm can lift the diaphragm thus ope ning the valve When the current to the solenoid is cut off the plunger spring will press the plunger against the pilot open...

Страница 55: ...ve diaphragm Check the inlet strainer and clean as required Undo the coil and clean the surfaces of the magnetic core If the valve does not close Check that the coil is not live The valve is normally closed when the magnet is not energised Check the return spring Check the diaphragm pilot pressure opening Disassembling the valve Pull the coil straight upwards Use a screwdri ver if necessary to car...

Страница 56: ...nlet valve follow the instructions outlined for the supply injector valve Clean out At water temperatures of more than 60 C 140 F the lime deposits are heavily increased This can cause function problems due to blocking up the equalizing orifice of the valve The fault can be eliminated by cleaning the equalizing orifice marked A If there are much deposits the orifice can be changed from 0 5 mm to 0...

Страница 57: ... for liquids wait until the display shows an arrow and the compartment flushes with water Compartment 2 This compartment is used for adding detergent at the beginning of the Wash cycle If bleach is used it is added to this compartment when the display arrow appears The insert is used to help prevent oversudsing Compartment 3 This compartment is used for liquid fabric softener which is siphoned int...

Страница 58: ... rubber membrane When the solenoid valve cuts out the water presure and the springs 7 on the lid push the piston back allowing the water to pass the solenoid valve and drain out via the return tube 8 Trouble shooting If the drain valve doesn t close Check that the solenoid valve 2 receives electricity Check that the solenoid valve and the tubes are clear by removing the drain hose 3 Check that wat...

Страница 59: ...ned detergent with warm water Wipe dry and leave lid open Check that the drain valve does not leak and that it opens properly Check that the door does not leak Clean residual detergent and foreign matter from the door gasket Wipe the outside of the machine When the machine is not in use leave door slightly open to allow moisture to evaporate Weekly Remove the top panel and carefully clean the rubb...

Страница 60: ...es not drain A Check the drain valve for clog Check the drain solenoid located next to the water valves for proper operation B Disconnect the drain hose connected to the main drain line If a full flow of water comes out the problem is in the main drain line If water flow is slow the problem is a clog between the drain valve and the drum Clean out the drain valve completely including the rubber boo...

Страница 61: ...relay coil for proper operation B Check the door lock including cable If motor does not operate at wash speed A Check the wash relay B Check the normally closed contact of extract relay C Check the motor and V belt D Review procedures outlined under section If machine does not start above Fig 86 Fig 87 ...

Страница 62: ...en pulley on motor shaft If the door is leaking A Check the door gasket If the gasket is in good condition rotate the gasket 180 degrees by hand to even out the compression pattern or wrap a nylon cord around the entire gasket using the slit provided so the gasket applies pressure to the outer cylinder Trouble shooting 88 1207 1175 1176 89 90 A Fig 88 Fig 89 Fig 90 ...

Страница 63: ...A Replace door gasket if worn If water does not enter the machine A Check the valve coils on inlet valves B Check wires leading to valve coils C Be sure water shut off valves are in open position Trouble shooting 91 1212 92 Fig 92 1837 Fig 91 A ...

Страница 64: ...ves for dirt underneath the valve diaphragm To localize shut off power If water continues to flow inlet valves have foreign material in them and should be tho roughly cleaned If water continues to flow without filling the machine A Check seating of the drain valve Trouble shooting 93 1214 94 1215 A B A Fig 93 Fig 94 ...

Страница 65: ...nels vibrate Tighten the bolts and level the washer If keypad buttons do not work A Check the ribbon connector for proper contact on the microprocessor board B Replace the keypad Trouble shooting 95 1140 96 1476 Fig 95 Fig 96 ...

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