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WINCHING TECHNIQUES A-Z 

a. Take time to asses your situation and plan your pull. 

b. Put on gloves to protect your hands. 

c. Disengage the clutch to allow free-spooling and to save battery power. 

d. Attach the hand saver hook to the clevis hook (If Included). 

e. Pull out the wire rope to your desired anchor point using the hand saver hook. 

f.  Secure  the  clevis  hook  to  the  anchor  point:  Sling,  chain  or  snatch  block.    Do  not 

attach the hook back onto the wire rope always use a winching point. 

g. Engage the clutch. 

h. Connect the remote control to the winch.  

i. Start your engine to ensure power is being replenished to the battery. 

j.  Power  in  the  wire  rope  guiding  the  wire  under  tension  to  draw  up  the  slack  in  the 

wire.  Once the wire is under tension stand well clear. Never step over or stand near 

any rope under tension.. 

k. Double-check your anchors and make sure all connections are secure. 

l. Inspect the wire rope.  Make sure there are at least 5 wraps of wire rope around the 

winch drum. 

m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n. Clear the area.  Make sure all people or operatives are well back and that no one is 

directly in front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.    The  vehicle  or  equipment  that  is  being  winched  can  be  slowly  driven  to  add 

assistance  to  the  winching  process.    Avoid  shock  loading  especially  lowering  under 

tension as this will damage brake or winch. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

Содержание 80LDS24

Страница 1: ...ELECTRICAL WINCH 80LDS24 Assembly Operating Instructions...

Страница 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Страница 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Страница 4: ...t the winch motor power into extreme pulling forces 7 Braking System Braking action automatically applies to the winch drum when the winch motor is stopped even if there is a load on the wire rope A s...

Страница 5: ...um of five wraps of cable around the drum is necessary for pulling and holding the maximum rated load WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension...

Страница 6: ...al injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands WARNING Never connect the cable back to itself Apply blocks to...

Страница 7: ...etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immediately Use only the manufacturer s replacement rope with the exact specifications Inspect the wi...

Страница 8: ...Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for a...

Страница 9: ...ng operation WINCH ASSEMBLY AND MOUNTING 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for...

Страница 10: ...ed below CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 6 Assemble t...

Страница 11: ...cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing U t WINCH ACCESSORIES YOU MAY NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire r...

Страница 12: ...l dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line...

Страница 13: ...r fraying it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remo...

Страница 14: ...ture lithium grease and is sealed at the factory No internal lubrication is required 4 Regularly check or replace steel wire rope when damaged or frayed 5 Regularly power the steel cable neatly In and...

Страница 15: ...sition If problem persists a qualified technician needs to check and repair Contact service agents or manufacturer Motor runs slowly or under powered Large current or low voltage supply Battery weak r...

Страница 16: ...14 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Страница 17: ...d Bearing 20 80LD0018 2 Gasket 21 80LD0019 1 Gear Ring 22 80LD0020 1 Circlip For Hole 23 80LD0021 1 Bearing 24 80LD0300 1 Gear Carrier Assembly Output 25 80LD0022 1 Circlip For Hole 26 80LD0400 1 Gear...

Страница 18: ...ayer Rated line pull lbs kgs Total rope on the drum ft m 1 17637 8000 24 9 7 6 2 14923 6769 55 8 17 3 12932 5866 91 9 28 4 11408 5175 131 2 40 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V...

Страница 19: ...17 WARRANTY PAGE...

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