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12 

MAINTENANCE  

1. 

Periodically  check  the  tightness  of  mounting  bolts  and  electrical  connections.  

Remove all dirt or corrosion and always keep clean. 

2. 

Do  not  attempt  to  disassemble  the  gear  box.    Repairs  should  be  done  by  the 

manufacturer or an authorized repair center. 

3. 

The gearbox has been lubricated using a high temperature lithium grease and 

is sealed at the factory.  No internal lubrication is required. 

4. 

Regularly check or replace steel wire rope when damaged or frayed. 

5. 

Regularly power the steel cable neatly In and Out (Recommended at least once 

a month) 

6. 

Lubricate the steel cable when not in use for periods longer than 3 months 

7. 

Check tensioner once a month 

8. 

Regularly check control box socket rubber cover is in place 

9. 

If  stored  for  longer  than  6  months  check  brake 

hasn’t  seized  or  stuck  and 

needs to be freed first before use. 

 

Содержание 80LDS24

Страница 1: ...ELECTRICAL WINCH 80LDS24 Assembly Operating Instructions...

Страница 2: ...ATION 4 WINCHING TECHNIQUES A Z 5 WINCH ASSEMBLY AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MA...

Страница 3: ...to the notes preceded by these symbols as they are written for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which i...

Страница 4: ...t the winch motor power into extreme pulling forces 7 Braking System Braking action automatically applies to the winch drum when the winch motor is stopped even if there is a load on the wire rope A s...

Страница 5: ...um of five wraps of cable around the drum is necessary for pulling and holding the maximum rated load WARNING Keep yourself and others a safe distance to the side of the cable when it is under tension...

Страница 6: ...al injury and or property damage WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands WARNING Never connect the cable back to itself Apply blocks to...

Страница 7: ...etc Inspect the wire rope and equipment before each use A frayed or damaged rope must be replaced immediately Use only the manufacturer s replacement rope with the exact specifications Inspect the wi...

Страница 8: ...Inspect the wire rope Make sure there are at least 5 wraps of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for a...

Страница 9: ...ng operation WINCH ASSEMBLY AND MOUNTING 1 Your winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt pattern for...

Страница 10: ...ed below CAUTION Batteries contain gases which are flammable and explosive Wear eye protection during installation and remove all jewelry Do not lean over battery while making connections 6 Assemble t...

Страница 11: ...cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing U t WINCH ACCESSORIES YOU MAY NEED NOT INCLUDED WITH YOUR WINCH Gloves For handling the wire r...

Страница 12: ...l dampen the snap back For additional protection open the hood of the vehicle as shown in Fig 3 3 For pulls over 70 rated line pull we recommend the use of the snatch block pulley block to double line...

Страница 13: ...r fraying it must be replaced before being used again 1 Turning clutch to the CLUTCH OUT position 2 Extend cable assembly to its full length Note how the existing cable is connected to the drum 3 Remo...

Страница 14: ...ture lithium grease and is sealed at the factory No internal lubrication is required 4 Regularly check or replace steel wire rope when damaged or frayed 5 Regularly power the steel cable neatly In and...

Страница 15: ...sition If problem persists a qualified technician needs to check and repair Contact service agents or manufacturer Motor runs slowly or under powered Large current or low voltage supply Battery weak r...

Страница 16: ...14 WINCH ASSEMBLY DRAWING 1 6 2 3 5 4 7 8 10 11 12 13 14 15 16 17 18 10 19 20 21 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 9 9 1 36 37 38 39 14 40 44...

Страница 17: ...d Bearing 20 80LD0018 2 Gasket 21 80LD0019 1 Gear Ring 22 80LD0020 1 Circlip For Hole 23 80LD0021 1 Bearing 24 80LD0300 1 Gear Carrier Assembly Output 25 80LD0022 1 Circlip For Hole 26 80LD0400 1 Gear...

Страница 18: ...ayer Rated line pull lbs kgs Total rope on the drum ft m 1 17637 8000 24 9 7 6 2 14923 6769 55 8 17 3 12932 5866 91 9 28 4 11408 5175 131 2 40 Rated line pull 8000 kgs 17637 lbs Motor series wound 24V...

Страница 19: ...17 WARRANTY PAGE...

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