Warren rupp Sandpiper S15 Скачать руководство пользователя

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s15mdl1sm-rev1218

• Model S15 Metallic

sandpiperpump

com

Table of Contents

SECTION 1: PUMP SPECIFICATIONS ..............1

• Explanation of Nomenclature

• Performance

• Materials

• Dimensional Drawings

SECTION 2: INSTALLATION & OPERATION ...

• Principle of Pump Operation

• Recommended Installation Guide

• Troubleshooting Guide

SECTION 3: EXPLODED VIEW ..........................

• Composite Repair Parts Drawing

• Composite Repair Parts List

• Material Codes

SECTION 4: AIR END ......................................11

• Air Distribution Valve Assembly

• Air Valve with Stroke Indicator Assembly

• Pilot Valve Assembly

• Intermediate Assembly

SECTION 5: WET END.....................................17

• Diaphragm Drawings

• Diaphragm Servicing

SECTION 6: OPTIONAL CONFIGURATIONS .19

• Solenoid Shifted Air Valve

SECTION 7: WARRANTY & CERTIFICATES ..20

• Warranty

• CE Declaration of Conformity - Machinery

• ATEX Declaration of Conformity

1: PUMP

SPECS

2: INST

& OP

3: EXP

VIEW

4: AIR

END

5: WET END

6: OPTIONAL

7: W

ARRANTY

Содержание Sandpiper S15

Страница 1: ...5 6 35 4 00 101 60 4 94 125 46 AIR INLET 3 4 NPT 22 91 581 91 38 9 53 3 00 76 20 9 41 238 95 20 41 518 41 4 68 118 87 2 00 50 80 22 41 569 21 12 87 326 90 SUCTION PORT 1 1 2 RF 150 ANSI 5 8 DIA 4 HOLES EW SPC D ON 3 88 DIA BOLT CIRCLE R 25 6 35 4 00 101 60 6 44 163 45 12 87 326 90 50 12 70 MOUNTING HOLES Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OPERATING MANUAL Original Ins...

Страница 2: ...n OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant non OEM parts to meet the stringent requirements of the certifying agencies 1 Ambient temperature range is as specified in tables 1 to 3 on the next page per Annex I of DEKRA 18ATEX0094X 2 ATEX compliant pumps are suitable...

Страница 3: ...o 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natural Gas Models are restricted to 20 C to 80 C process temperature Note The ambient temperature range and the process temperature range should not exceed the operating temperature range of the applied non metallic parts ...

Страница 4: ...mposite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 11 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 17 Diaphragm Drawings Diaphragm Servicing SECTION 6 OPTIONAL CONFIGURATIONS 19 Solenoid Shifted Air Valve SECTION 7 WARRANTY CERTIFICATES 20 Warranty CE Declaration of Confo...

Страница 5: ...x h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db A H S A C Y 0 6 P1 II 2 G Ex h mb IIC T5 Gb II 2 D Ex h mb tb IIIC T100 C Db A H S A C Y 0 6 A1 A2 A3 A4 S05 M ATEX Details Wetted Material Options Non Wetted Material Options Pump Options Kit Options II 1 G Ex h IIC T5 225 C T2 Ga II 1D Ex h IIIC T100 C T200 C Da I M1 Ex h I Ma H I S I Z 6 00 II 2 G Ex h IIC T5 225 C T2 Gb II 2 D Ex h IIIC T100 C T20...

Страница 6: ...rocarbons and chlorinated aromatic hydrocarbons 200 F 93 C 10 F 23 C Nitrile General purpose oil resistant Shows good solvent oil water and hydraulic fluid resistance Should not be used with highly polar solvents like acetone and MEK ozone chlorinated hydrocarbons and nitro hydrocarbons 190 F 88 C 10 F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resist...

Страница 7: ...6 35 4 00 101 60 4 94 125 46 1 NPT EXHAUST PORT AIR INLET 3 4 NPT 16 65 422 95 2 18 55 39 11 71 297 55 20 83 529 20 22 13 562 09 9 53 242 16 63 16 00 1 NPT EXHAUST PORT 11 19 284 16 2 25 57 15 20 83 529 20 2 25 57 15 8 00 203 20 4 00 101 60 2 18 55 39 1 1 2 NPT DISCHARGE PORT 1 1 2 NPT SUCTION PORT 9 88 250 83 7 00 177 80 8 00 203 20 12 06 306 44 R 25 6 35 4 00 101 60 4 94 125 46 1 NPT EXHAUST POR...

Страница 8: ...38 9 53 2 00 50 80 3 00 76 20 2 00 50 80 24 85 631 19 13 41 340 55 9 41 238 95 20 41 518 41 4 68 118 87 4 68 118 87 11 19 284 16 2 00 50 80 22 41 569 21 12 87 326 90 DISCHARGE PORT 1 1 2 RF 150 ANSI 5 8 DIA 4 HOLES EQ SPC D ON 3 88 DIA BOLT CIRCLE SUCTION PORT 1 1 2 RF 150 ANSI 5 8 DIA 4 HOLES EW SPC D ON 3 88 DIA BOLT CIRCLE 7 00 177 80 9 88 250 83 R 25 6 35 4 00 101 60 3 00 76 20 6 44 163 51 12 ...

Страница 9: ...de check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically pulled through its stroke The diaphragm s inner plate makes contact with an actuator plunger aligned to shift the pilot signaling valve Once actuated the pilot valve sends a pressure signal to the opp...

Страница 10: ...r causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can be opened to increase air flow as desired If opening the valve increases cycling rate but does not increase the rate of flow cavitation has occurred The...

Страница 11: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is designed for 1 1 pressure ratio at zero flow Does not apply to high pressure 2 1 units Cavitation on suction side Check suction move pump closer to product Lack of air line size PSI CFM Check the air line...

Страница 12: ...que Plate to Plate 720 In lbs 81 N m Elastomeric 960 In lbs 108 N m Santoprene PTFE Torque 360 In lbs 40 N m Aluminum and Stainless Steel 500 In lbs 56 N m Cast Iron Torque 90 In lbs 10 N m Torque 90 In lbs 10 N m Overlay Diaphragm Option One Piece Bonded Diaphragm Option Note Pumps equipped with these components are not ATEX compliant 476 182 644 Wet End Kit Santoprene Diaphragms PTFE Balls PTFE ...

Страница 13: ...tem Part Number Description Qty 21 360 105 360 Gasket Inner Chamber 2 22 518 151 156 Manifold Suction 1 518 151 156E Manifold Suction 1 1 2 BSP Tapered 1 518 151 156W Welded Raised Face 150 1 1 2 ANSI Flanged Manifold 1 518 151 010 Manifold Suction 1 518 151 010E Manifold Suction 1 1 2 BSP Tapered 1 518 151 110 Manifold Suction 1 518 151 110E Manifold Suction 1 1 2 BSP Tapered 1 518 151 110W Welde...

Страница 14: ...6 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural color 540 Nylon 542 Nylon 54...

Страница 15: ... 1 4 20 x 75 8 1 J 706 026 115 Machine Screw 4 Use With Aluminum Centers Only Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 1 F Step 2 Remove end cap 1 E Step 3 Remove spool part of 1 B caution do not scratch Step 4 Press sleeve 1 B from body 1 A Step 5 Inspect O Ring 1 D and replace if necessary Step 6 Lightly lubricate O Rings 1 D on sl...

Страница 16: ...1 1 C 132 029 552 Bumper 2 1 D 560 020 360 O Ring 10 1 E 165 127 110 Cap End 2 1 F 170 032 115 Hex Head Capscrew 1 4 20 x 75 8 1 A Note Cannot be used with Integral Muffler option 0 Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove Hex Head Cap Screws 1 F Step 2 Remove end cap 1 E Step 3 Remove spool part of 1 B caution do not scratch Step 4 Press sleeve 1 B fro...

Страница 17: ...29 360 O Ring 2 For Pumps with PTFE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1 F 1 J ATEX Compliant Air Distribution Valve Servicing See repair parts drawing remove screws Step 1 Remove staple retain...

Страница 18: ...scription Qty 4 095 110 000 Pilot Valve Assembly 1 4 A 095 095 157 Valve Body 1 4 B 755 052 000 Sleeve With O Rings 1 4 C 560 033 360 O Ring Sleeve 6 4 D 775 055 000 Spool With O Rings 1 4 E 560 023 360 O Ring Spool 3 4 F 675 037 080 Retaining Ring 1 For Pumps with Cast Iron Center Section Item Part Number Description Qty 4 095 110 558 Pilot Valve Assembly 1 4 A 095 095 558 Valve Body 1 includes a...

Страница 19: ...rom center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 31 discard Step 3 Remove bushing plunger 7 inspect for wear and replace if necessary with genuine parts Step 4 Remove O Ring 26 inspect for wear and replace if necessary with genuine parts Step 5 Lightly lubricate O Ring 26 and insert into intermediate Step 6 Reassemble in reverse order Step 7 Remove Seal Diaphragm Rod 33 S...

Страница 20: ...nversion From Overlay To One Piece Bonded Diaphragm Kits Kit 475 254 000 2 286 113 000 One Piece Diaphragm 2 612 217 150 Inner Plates 17 Torque Plate to Plate 960 In lbs 108 N m PTFE Torque Plate to Plate 720 In lbs 81 N m Elastomeric 960 In lbs 108 N m Santoprene Torque Plate to Plate 960 In lbs 108 N m PTFE Torque Plate to Plate 720 In lbs 81 N m Elastomeric 960 In lbs 108 N m Santoprene 5 WET E...

Страница 21: ...ly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate for stress relaxation in the clamped assembly Step 6 Thread one assembly onto the diaphragm rod with sealing washer when used and bumper Step 7 Install diaphragm rod assembly into pump and secure by ...

Страница 22: ...ctric power is turned off the solenoid shifts and the pressurized chamber is exhausted while the other chamber is pressurized By alternately applying and removing power to the solenoid the pump cycles much like a standard SANDPIPER pump with one exception This option provides a way to precisely control and monitor pump speed Before Installation Before wiring the solenoid make certain it is compati...

Страница 23: ...ies MSA Series U Series F Series T Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h I Ma II 1 G Ex h IIC T5 225 C T2 Ga II 1 D Ex h IIIC T100 C T200 C Da II 2 G Ex h ia IIC T5 Gb II 2 D Ex h ia IIIC T100 C Db II 2 G Ex h mb IIC T5 Gb II 2 D Ex mb tb IIIC T100 Db Metallic pump models with no external a...

Страница 24: ...EN809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warre...

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