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INTRODUCTION

 

         This  manual  describes  the  equipment, installation, operation, safety, and 

maintenance of WARPP make DC arc welding rectifiers. Tease welding 

equipments are designed for manual metal arc and manual TIG welding 

application in heavy duty fabrication. Simple design and rugged construction 

makes it most ideal for maintenance free operation. This equipment is mounted 

on four wheel chassis with two fixed wheels in the front and two revolving wheels 

at the back side. 

         This equipment consists of a three phase step down transformer along with 

three phase magnetic amplifier (Transductor) and three phase silicon diode 

rectifier. The welding current is varied by varying the current in the DC coils of 

the transductor. This current is obtained by a control transformer and an auto 

transformer along with a single phase silicon diode rectifier. The transformer 

steps down 415 Volts input supply to a voltage around 100 volts which is fed to 

the rectifier via the autotransformer. The output of the rectifier is given to the DC 

coils of the transductor.By varying the autotransformer setting the current fed to 

the DC coils of the transducor varies and hence the actual welding current varies 

accordingly. The autotransformer is calibrated for exact output welding current. 

Main transformer is provided with primary tapping to work on 380/415/440 volts 

input supply. All the components of the equipment is cooled by an single phase 

fan. A simple change over of output cables allows the operator to use either 

straight OR reverse polarity. 

 

 

 

 

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Содержание WTR-600

Страница 1: ...ECTIFIER Model WTR 600 WARPP ENGINEERS PVT LTD B 1005 Western Edge II Near Metro Mall Off Western Express Highway Borivali E Mumbai 400 066 Tel 91 22 28542272 73 14 Fax 91 22 28542275 E mail sales war...

Страница 2: ...No 1 Introduction 1 2 Installation 2 3 Operation 3 4 Maintenance 3 5 Safety 4 6 Trouble shooting 5 7 Spare part List 8 ILLUSTRATIONS 1 Control Circuit Wiring Diagram 9 2 Power Circuit Wiring Diagram...

Страница 3: ...ing the current in the DC coils of the transductor This current is obtained by a control transformer and an auto transformer along with a single phase silicon diode rectifier The transformer steps dow...

Страница 4: ...mains switch should be provided for this equipment The mains switch should be of good quality with proper contacts The switch should be easily accessible to the operator 3 Three core 7 20 gauge cables...

Страница 5: ...the job earth and holder cables 2 Switch on the mains Supply 3 Put the ON OFF Switch on front panel of the equipment in ON position this will a Start the cooling FAN b Energies the main transformer c...

Страница 6: ...LY BEFORE OPENING THE EQUIPMENT SAFETY PRECAUTION 1 Welding light is dangerous to the eyes as it has ultraviolet rays Always use welding screen with proper glass while welding 2 Wear leather gloves Ap...

Страница 7: ...nnection ii Current regulator is not working properly Either the carbon brush is weared out OR it is not making the proper contact I Check the mains for proper and firm connection ii Replace the carbo...

Страница 8: ...t ii Make firm connection iii Check the input supply and use proper tapping 380 415 440 by changing the jumper on the main transformer I Replace ii Replace III Replace iv Replace Mains fuse blows i Sh...

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Страница 12: ...1103 Secondary Coil C1113 DC Coil C1123 Load Coil Without Tappings C1126 Load Coil With Tappings C1124 Diode C150502 Out Put Terminal C180202 High Low out put terminal C180502 Indicator Red 220V 20MA...

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