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Warner Electric MCS-204, Инструкция по установке и эксплуатации

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Replacement Parts Listing

MCS-166 Power Module ..................................6910-448-013
MCS-166 Housing, Panel Mount ......................6910-448-018
MCS-166 Housing, Wall/Shelf Mount................6910-448-019
Rear P/C Board Assy. MCS-166 P/M end ........6910-101-022*
Rear P/C Board Assy. MCS-166 W/S end ........6910-101-020*
Fuse, 1 Amp, 250 Volt, Fast Acting ...................458-8001-017
MCS-203 Dancer Module, Complete ................6910-448-014
MCS-203 P-l-D Logic Board ............................6910-448-021
MCS-203 Output/Driver Board .........................6910-448-020
MCS-203 Housing, Panel Mount ......................6910-448-015
MCS-203 Housing, Wall/Shelf Mount................6910-448-016
Rear P/C Board Assy. MCS-203 P/M end ........6910-101-023*
Rear P/C Board Assy. MCS-203 W/S end ........6910-101-021*
Fuse, 3 Amp, 250 Volt, Fast Acting ...................458-8001-006
MCS-204 Remote/Analog Module, Complete ...6910-448-017
MCS-204 Remote/Analog Logic Board ............6910-448-022
MCS-204 Output/Driver Board .........................6910-448-023
MCS-204 Housing, Panel Mount ......................6910-448-015
MCS-204 Housing, Wall/Shelf Mount................6910-448-016
Rear P/C Board Assy. MCS-204 P/M end ........6910-101-023*
Rear P/C Board Assy. MCS-204 W/S end ........6910-101-021*
Fuse, 3 Amp, 250 Volt, Fast Acting ...................458-8001-006
MCS-605-1 Pivot-Point Sensor, Single Turn .....7330-448-002
TCS-605-5 Pivot-Point Sensor, 5 Turn ..............7330-448-003
Replacement Cable Assy, for MCS-605-1,
TCS-605-5 .......................................................7330-101-001
Coupling ...........................................................284-8000-003

* New style back board assembly w/ribbon cable connector 
assembly.

Listing Of Figures And Illustrations

Figure 1 ........Wall/shelf enclosure dimensions
Figure 2 ........Terminal strip label orientation
Figure 3 ........Panel mounting dimensions
Figure 4 ........Panel mount housing dimensions
Figure 5 ........Terminal strip label orientation
Figure 6 ........MCS-605-1 & TCS-605-5 mounting details
Figure 7 ........MCS-166/MCS-203 wiring - single brake
Figure 8 ........MCS-166/MCS-203 wiring - dual brakes
Figure 9 ........MCS-166/MCS-204 wiring - single brake
Figure 10 ......MCS-166/MCS-204 wiring - dual brakes
Figure 11 ......MCS-204 input configurations
Figure 12 ......Analog photoelectric - roll follower wiring
Figure 13 ......Control adjustment locations, MCS-166/MCS-203
Figure 14 ......Control adjustment locations, MCS-166/MCS-204

P-0257-WE     819-9027     12/19

www.warnerelectric.com

31 Industrial Park Road

New Hartford, CT 06057

815-389-3771

Содержание MCS-204

Страница 1: ...Tension Control System MCS 166 MCS 203 MCS 204 Installation Operation Instructions P 0257 WE 819 9027...

Страница 2: ...tem Troubleshooting MCS 166 MCS 203 21 22 MCS 166 MCS 204 23 Replacement Parts Listing 24 Listing of Figures and Illustrations 24 Notes Installation must be made in accordance with the instructions fo...

Страница 3: ...motely by external potentiometer voltage input or current loop input The MCS 605 1 or TCS 605 5 Pivot Point Sensors provide the dancer position signal to the MCS 203 Dancer Control The MCS 605 1 is co...

Страница 4: ...correspond to minimum output level Torque Adjust Span Provides for either manual adjust or span adjustment when in all other modes of operation General Information Control chassis must be considered...

Страница 5: ...0 bolts c Apply the terminal strip label supplied with the control logic module to the PC Board as shown in Figure 2 page 6 CAUTION Be sure to apply the label in the proper position with the brake ter...

Страница 6: ...r 4 13 64 mounting holes for each housing to provide clearance for the 10 mounting studs 4 Slide the housing assemblies into the mounting panel cutouts Securely fasten the housings to the mounting pan...

Страница 7: ...shaft and pin are aligned and separated by 5 16 6 While holding the sensor and bracket in this position mark the centers of the bracket holes on the machine 7 Drill and tap three 3 holes for 8 32 scr...

Страница 8: ...tation as viewed from the connector end of the pivot point sensor CW a For CW rotation connect sensor wires as follows Black to Terminal 5 green to Terminal 6 red to Terminal 7 Shield lead should be c...

Страница 9: ...Warner Electric 800 825 9050 P 0257 WE 819 9027 9 Figure 7 MCS 166 MCS 203 Wiring Single Brake Figure 8 MCS 166 MCS 203 Wiring Dual Brakes...

Страница 10: ...moving the roll follower pot toward the core will decrease voltage at terminal 6 c Voltage Source Input Connect side of external voltage source to terminal 6 and side or common of external voltage so...

Страница 11: ...ont housings if either wall or shelf mounting is used Secure the latches If shelf mounting is used secure the housings with the four 4 bolts for each section 8 Do not insert the control modules at thi...

Страница 12: ...12 Warner Electric 800 825 9050 P 0257 WE 819 9027 Figure 11 MCS 204 Input Configuration Figure 12 Analog Photoelectric Roll Follower Wiring...

Страница 13: ...ide to side until the connectors mate but do not apply excessive force NEW STYLE UNITS WITH RIBBON CABLES Pull the ribbon cable forward so that the connector end is in front of the housing assembly Fa...

Страница 14: ...rify that power is on 2 Start the machine and draw material 3 After the Dancer has stabilized adjust the front panel Dancer Position potentiometer for the desired dancer running position 4 If the syst...

Страница 15: ...r response is not achieved with R16 at maximum CW setting the next higher differentiator response range should be used CAUTION When switching to higher response ranges R16 should be set full CCW Facto...

Страница 16: ...16 Warner Electric 800 825 9050 P 0257 WE 819 9027 Figure 13 Control Adjustment Locations MCS 166 MCS 203...

Страница 17: ...to side until the connectors mate but do not apply excessive force NEW STYLE UNITS WITH RIBBON CABLES Pull the ribbon cable forward so that the connector end is in front of the housing assembly Faste...

Страница 18: ...eter through front panel so the 0 100 indicator illuminates This is a true zero output to the brake c Now rotate the torque span potentiometer toward its maximum setting As the pot is turned the 0 100...

Страница 19: ...h corresponds to the exact center of the roll shaft Adjust the roll follower potentiometer to provide a DC input reading of 0 5 VDC 0 1 VDC d Remove the meter from the follower potentiometer and conne...

Страница 20: ...20 Warner Electric 800 825 9050 P 0257 WE 819 9027 Figure 14 Control Adjustment Locations MCS 166 MCS 204...

Страница 21: ...ck to be sure lead wires to the brake are at the brake terminals 1 and 2 of the control Check to see if sensor is connected Using a voltmeter check for approximately 1 8 to 28 VDC between the brake te...

Страница 22: ...does not exceed the minimum allowable torques if the voltage did reduce to zero but did not reverse polarity adjustment of the antiresidual may be necessary If adjustment of the antiresidual does not...

Страница 23: ...does not have the torque capacity required for the application Verify that the correct brake was selected by repeating the selection procedure Brake is not releasing as input level decreases Check th...

Страница 24: ...23 Rear P C Board Assy MCS 204 W S end 6910 101 021 Fuse 3 Amp 250 Volt Fast Acting 458 8001 006 MCS 605 1 Pivot Point Sensor Single Turn 7330 448 002 TCS 605 5 Pivot Point Sensor 5 Turn 7330 448 003...

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