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©2015 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc.

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95162A1

N O T I C E

EQUIPMENT DAMAGE

• 

Always refer to the Installation and Specification Guide, supplied in the winch kit, for all wiring schematics and specific details on how to wire this WARN product to your vehicle.

• 

Always put the end of the actuator cable through the slot in the Termination Bracket. Terminating the cable through any other hole in the bracket will cause the bracket to not function properly and will drastically reduce 

the life of the actuator cable.

Read installation and operating instructions thoroughly.

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never operate this product if you are under 16 years of age.

• 

Never operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Installation ................................................................................................................................page 4-8

Maintenance/Care ......................................................................................................................page 8

T O O L S   R E Q U I R E D

• 

1/2 Socket 

• 

1/4” drive socket wrench

• 

13 mm socket

• 

13 mm wrench

• 

1/4” drive , 10 mm deep socket

• 

5mm allen

• 

Wire cutters

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

1/4" 

8

(11)

5/16" 

17

(23)

3/8" 

30

(40)

7/16”

48

(66)

1/2" 

74

(100)

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

M4

(2)

3

M5

(4.5)

6

M6

(7.5)

10

M8

(18)

25

M10

(37)

50

Содержание 95160

Страница 1: ...sandjoints Alwayskeepothersawaywhenoperatingoradjustingplow Alwaysperformregularinspectionsandmaintenanceontheplowmechanism fasteners cableandrelatedhardware Alwaysreplaceallwornordamagedpartsbeforeoperating NeveroperatethisWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingth...

Страница 2: ...metofullyreadandunderstandtheinstallationandOperationsGuideincludedwiththisproduct Neveroperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Read installation and operating instructions thoroughly T A B L E O F C O N T E N T S Tools Required page 2 Torque Specifications page 2 Parts List page 3 Installation page 4 8 Maintenance Care p...

Страница 3: ...162A1 P A R T S L I S T Item Part Number Qty Description 1 79226 1 Right Hand Front Plow Mount Bracket 2 95167 1 Hardware Kit not shown 3 79225 1 Left Hand Front Plow Mount Bracket 4 95161 1 Front Plow Mount 5 95158 1 Right Hand Support Bracket 6 95159 1 Left Hand Support Bracket 1 4 5 6 3 ...

Страница 4: ...N S T A L L A T I O N I N S T R U C T I O N S 1 Using a T27 Torx remove the four torx bolts on the front of the vehicle Repeat for other side 2 Remove the lower front plastic Repeat for other side 3 Using a 1 2 socket remove the two 5 16 flange head bolts below tow hook Figure 1 Figure 2 Figure 3 ...

Страница 5: ... I O N S 4 Install the front plow mount bracket using two 5 16 bolts and washers provided in kit Do not tighten at this time 5 Install two M6 u bolts with four M6 lock nuts provided in hardware kit Do not tighten at this time 6 Remove the zip tie fastening wire harness to the vehicle frame Figure 4 Figure 5 Figure 6 Front Plow Mount ...

Страница 6: ...cation 8 Place the right and left support brackets into place and bolt into location using three M8 flange head bolts and two lock nuts on each side 9 At this point torque all hardware to the specified ratings on page 2 NOTE A 1 4 drive socket wrench and a deep 10mm socket may need to be used to access and torque the M6 lock nuts on the u bolts See Figure 9 for reference Figure 7 Figure 8 Figure 9...

Страница 7: ... screws removed in step 1 NOTE You may need to trim the lower front plastic for clearance of plow mount and arms 11 Attach left and right puck flange to the plow push tube assembly as shown Flanges should be mounted internally with pucks facing inward 12 Install two M6 socket head bolts to front plow mount as shown Figure 10 Figure 11 Figure 12 ...

Страница 8: ... OPERATING THIS PRODUCT M A I N T E N A N C E C A R E 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all ca...

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