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GENERAL SAFETY PRECAUTIONS

As you read these instructions, you will see 
WARNINGS, CAUTIONS, NOTICES and NOTES. 
Each message has a specifi c purpose. WARNINGS 
are safety messages that indicate a potentially 
hazardous situation, which, if not avoided could result 
in serious injury or death. CAUTIONS are safety 
messages that indicate a potentially hazardous 
situation which, if not avoided, could result in minor 
or moderate injury. A CAUTION may also be used 
to alert against unsafe practice. CAUTIONS and 
WARNINGS identify the hazard, indicate how to avoid 
the hazard, and advise of the probable consequence 
of not avoiding the hazard. NOTICES are messages 
to avoid property damage. NOTES are additional 
information to help you complete a procedure. 
PLEASE WORK SAFELY!

Warnings and Cautions

MOVING PARTS ENTANGLEMENT 
HAZARD

Failure to observe these instructions could 

lead to serious injury or death.

•  Always ensure hook latch is closed and not 

supporting load.

•  Never apply load to hook tip or latch.  Apply load 

only to the center of hook.

•  Never use a hook whose throat opening has 

increased, or whose tip is bent or twisted.

•  Always use a hook with a latch.
•  Always ensure the operator and bystanders are 

aware of the stability of the vehicle and/or load.

•  Always keep wired remote control lead and 

power cord clear of the drum, rope, and rigging.
Inspect for cracks, pinches, frayed wires or loose 
connections. Damaged components must be 
replaced before operation.

•  Always pass remote lead thru window when used 

in vehicle.

•  Never hook back on rope.

MOVING PARTS ENTANGLEMENT 
HAZARD

Failure to observe these instructions could 

lead to serious injury or death.
General Safety:

•  Always Know Your Winch. Take time to fully read 

the Instructions and/or Operations Guide, and/or 
Basic Guide to Winching Techniques, in order to 
understand your winch and its operations.

•  Never exceed winch or winch rope rated capacity.

Double line using a snatch block to reduce winch 
load.

•  Always wear heavy leather gloves when handling 

winch rope. 

•  Never use winch or winch rope for towing. Shock 

loads can damage, overload and break rope.

•  Never use a winch to secure a load.
•  Never operate this winch when under the infl uence 

of drugs, alcohol or medication.

•  Never operate this winch if you are under 16 years 

of age.

Installation Safety: 

•  Always choose a mounting location that is 

suffi ciently strong to withstand the maximum pulling 
capacity of your winch.

•  Always use class 8.8 metric (grade 5) or better 

hardware.

•  Never weld mounting bolts.
•  Always use factory approved mounting hardware, 

components, and accessories.

•  Never use bolts that are too long.
•  Always complete the winch installation and hook 

attachment before installing the wiring. 

•  Always keep hands clear of winch rope, hook 

loop, hook and fairlead opening during installation, 
operation, and when spooling in or out.

•  Always position fairlead with warning readily visible 

on top.

•  Always prestretch rope and respool under load 

before use.  Tightly wound rope reduces chances of 
“binding”, which can damage the rope.

  WARNING

  WARNING

GENERAL SAFETY PRECAUTIONS

MOVING PARTS ENTANGLEMENT 
HAZARD

Failure to observe these instructions could 

lead to serious injury or death.
Winching Safety:

•  Always inspect winch rope, hook, and slings 

before operating winch.  Frayed, kinked 
or damaged winch rope must be replaced 
immediately.  Damaged components must be 
replaced before operation.  Protect parts from 
damage.

•  Always remove any element or obstacle that may 

interfere with safe operation of the winch.

•  Always be certain the anchor you select will 

withstand the load and the strap or chain will not 
slip.

•  Always use supplied hook strap whenever 

spooling winch rope in or out, during installation 
and during operation.

•  Always require operators and bystanders to be 

aware of vehicle and or load.

•  Always be aware of stability of vehicle and load 

during winching, keep others away.  Alert all 
bystanders of an unstable condition.

•  Always unspool as much winch rope as possible 

when rigging. Double line or pick distant anchor 
point.

•  Always take time to use appropriate rigging 

techniques for a winch pull.

•  Never touch winch rope or hook while someone 

else is at the control switch or during winching 
operation.

•  Never engage or disengage clutch if winch is 

under load, winch rope is in tension or drum is 
moving.

•  Never touch winch rope or hook while under 

tension or under load.

•  Always stand clear of winch rope and load and 

keep others away while winching.

•  Never use vehicle to pull load on winch rope. 

Combined load or shock load can damage, 
overload and break rope.

•  Never wrap winch rope back onto itself. Use  a 

choker chain or tree trunk protector on the anchor.

FALLING OR CRUSHING HAZARD

Failure to observe these instructions could 

lead to serious injury or death.

•  Always stand clear, keep hands clear, keep others 

away.

•  Never operate winch with less than 5 wraps of rope 

around the drum.  Rope could come loose from the 
drum, as the rope attachment to the drum is not 
designed to hold a load.

•  Never use winch as a hoist or to suspend a load.
•  Always be certain anchor will withstand load, use 

appropriate rigging and take time to rig correctly.

•  Never use winch to lift or move persons.
•  Never use excessive effort to freespool winch rope.
•  Always use proper posture/lifting technique or 

get lifting assistance while handling and installing 
product.

•  Always spool the rope onto the drum in the 

direction specifi ed by the winch warning label on 
the winch and/or documentation.  This is required 
for the automatic brake (if so equipped) to function 
properly.

•  Always spool the winch rope onto the drum as 

indicated by the drum rotation label.

CUT AND BURN HAZARD

Failure to observe these instructions could 

lead to serious injury or death.
To avoid injury to hands and fi ngers:

•  Always wear heavy leather gloves when handling 

winch rope. 

•  Always  be aware of possible hot surfaces at winch 

motor, drum or rope during or after winch use. 

  WARNING

  WARNING

  WARNING

Содержание 90250

Страница 1: ...asic Guide to Winching Techniques Specification and Performance Data Product Warranty Replacement Parts List and other product literature specific to some products SYMBOL INDEX SYMBOL EXPLANATION Read...

Страница 2: ...g readily visible on top Always prestretch rope and respool under load before use Tightly wound rope reduces chances of binding which can damage the rope WARNING WARNING GENERAL SAFETY PRECAUTIONS MOV...

Страница 3: ...ce the supplied terminal boots on wires and terminals as directed by the installation instructions Never lean over battery while making connections Never route electrical cables over battery terminals...

Страница 4: ...t and the winch to work properly The following instructions will assist you in the installation of your WARN contactor Disconnect the vehicle battery cables negative terminal first All work with elect...

Страница 5: ...nt Exact positioning may vary depending on the ATV UTV make and model Figure 6 Mini rocker switch assembly Splice and tape wire together MOUNTING Step 4 Mount the Remote Socket optional on some models...

Страница 6: ...ee Figure 11 on following page 2 Attach the yellow and blue electrical cables to the motor terminals on the winch Yellow is marked 1 and blue is marked 2 on the motor Torque the terminal nuts on the m...

Страница 7: ...eck Before first operation After each use Every 90 days Take time to fully read the Instructions and or Operations Guide and or Basic Guide to Winching Techniques in order to understand your winch and...

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