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88783A3

P A R T S L I S T

Part Number

Qty

Description

71414

Capscrew, M6 Button Head

65970

Capscrew, M8 Hex Head

87166

Nut M10 x 1.50

22491

Nut Locking M8

7482

Washer Lock 10MM

74514

Capscrew, M10

86542

Cable-Tie

39987

Wire Conduit

88770

Bracket

88769

Harness

75954

Switch

66138

Contactor

88768

Switch Assembly

88767

Retainer

88700

ATV Pro-Pivot Assembly

89220

Kit Base Adapter

63247

6-32 x 7/8 Screw

69500

Cable Tie

89389

Washer M10 x 30

70119

M10 x 1.5 x 25 SHCS

T O O L S R E Q U I R E D

- 5mm, 6mm, 7mm hex wrench

- 13mm, 14mm, 15mm, 17mm, & 9mm end wrench

- 13mm, 14mm, 17mm & 24mm socket

- Ratchet

- 8 mm Allen Wrench

T O R Q U E S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the

instructions.

M8 12 lb. ft.

(17 N-m)

M10 31 lb. ft. (42 N-m)

M12 60 lb. ft. (81N-m)

M16 100 lb. ft (135 N-m)

T A B L E O F C O N T E N T S

Parts List ................................................................................................................page 3

Tools Required .......................................................................................................page 3

Torque Specifications

............................................................................................page 3

Installation ....................................................................................................... page 4 - 9

Preparation ..................................................................................................page 4

Pro-Pivot Assembly ................................................................................ page 5 - 7

Switch Mounting .................................................................................. page 7 - 8

Contactor Mounting ....................................................................................page 9

System Check ..............................................................................................page 9

Tips/Troubleshooting ..........................................................................................page 10

Maintenance/Care ..............................................................................................page 10

Service ................................................................................................................page 10

Warranty ..............................................................................................................page 10

Service Kits .........................................................................................................page 10

Содержание 88700

Страница 1: ...isWARNproductwithdamagedormissingparts Alwaysdriveslowlyoverbumpyandroughterrain Drivingatspeedsthatcausetheplowtobouncewhileintheuppositioncancausethewinchtoback drive causingtheplowto workitswaydown Thismayresultintheplowimpactingastationaryobjectandcausedamagetothevehicleandoperatorinjuryordeath Alwaysdriveatspeedssuchthattheplowdoesnotbounceandbeawareoftheplowpositionwhiledrivingatalltimes Alw...

Страница 2: ...roperatethisproductifyouareunder16yearsofage Neveroperatethisproductwhenundertheinfluenceofdrugs alcoholormedications Alwaysconnectredswitchwiretokeyedpower Nevermanuallyadjustplowwithkeyon Read installation and operating instructions thoroughly N O T E S The Pro Pivot is actuated by a handlebar mounted switch that directs power to the Pro Pivot motor The motor outputs a torque that is multiplied ...

Страница 3: ...30 70119 2 M10 x 1 5 x 25 SHCS T O O L S R E Q U I R E D 5mm 6mm 7mm hex wrench 13mm 14mm 15mm 17mm 9mm end wrench 13mm 14mm 17mm 24mm socket Ratchet 8 mm Allen Wrench T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions M8 12 lb ft 17 N m M10 31 lb ft 42 N m M12 60 lb ft 81N m M16 100 l...

Страница 4: ...rst time with the Pro Pivot skip to INSTALLATION Pro Pivot Assembly NOTE It is possible to install Pro Pivot without removing plow blade from swivel assembly however installation of Pro Pivot assembly will be easier if plow blade is removed 1 Remove the two plow springs by removing the nuts and carriage bolts See Figure 1 2 Remove the blade from the tube base by unscrewing the two bolts See Figure...

Страница 5: ...e connects to a bearing plate and a top retaining plate which constrains the swivel base 5 Figure 5 shows the removal of the retainer and bearing plate from the push tube assembly and ready to receive the Pro Pivot 6 Figure 6 shows the current configuration of the WARN Pro Pivot The Pro Pivot s major components are the motor gear train assembly and the pivot bracket The Pro Pivot then mounts onto ...

Страница 6: ...s the Pro Pivot assembly as being inserted in the plow tube assembly 8 Installation is completed by securing the Pro Pivot from the underside and sides with the hardware provided See Figure 8 9 Use adapter kit PN89220 if the base has a cutout See Figure 9 10 Insert motor wiring into conduit and install cable tie around motor in location shown in Figure 10 Figure 7 Figure 8 Figure 10 Figure 9 ...

Страница 7: ...aded standoff of new Power Pivot switch 15 Reattach winch handlebar switch to mounting bracket removed in step 13 Figure 12 Figure 13 Use a test light to locate a suitable wire W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTRICAL FIRE Do not route electrical cables across sharp edges Do not route electrical cables through or near moving parts Do not route electrical cables through or n...

Страница 8: ...ded wire splice Using a test light locate a suitable wire from the ATV key switch The wire should only have power when the key is in the ON position 17 The completed Pro Pivot switch mounting is shown in Figure 14 INSTALLATION cont Limit Switch Mounting 1 Attach the limit switch plate and limit switches to the pivot using the supplied hardware Figure 15 Connect the limit switch marked with an L to...

Страница 9: ...minals of the contactor Assure that cables do not cross sharp edges moving parts or contact items that may become hot Secure loose wiring with cable ties or electrical tape prior to final ATV re assembly INSTALLATION cont System Check Before using the Pro Pivot verify the following Wiring to all components is correct All loose wires are secured There are no exposed wiring or terminals Cover any ex...

Страница 10: ...you purchased your Pro Pivot If after discussing the problem with their parts and service staff you are still unable to resolve the problem then go to step 3 3 Call an authorized WARN Service center from the list provided on the back of the warranty sheet included with the product When calling please have the following information available Pro Pivot model number and purchase date make model and y...

Страница 11: ...AD AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT S E R V I C E K I T S PN DESCRIPTION PN DESCRIPTION 89149 MOTOR 89154 DIFFERENTIAL CARRIER 89150 SWITCH 89155 RING GEAR UPPER 89151 CONTACTOR 89156 PIVOT ASSEMBLY 89152 DAMPER 89157 HARNESS LIMIT SWITCH 89153 ISOLATOR BRACKET 89405 RING GEAR LOWER 90899 LIMIT SWITCH BRACKET ...

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