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WARN INDUSTRIES

PAGE 6

80546A1

©2009 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

INSTALLATION CONT.

5.

Place the fairlead over the adapter bracket, feeding
the bolts through the mounting holes on the fairlead.
Tighten two lock washers with two M10 nuts using a
16mm socket and 17mm wrench.  Install the hook by
placing the clevis pin through the hook and securing
with cotter pin. (Figure 9)

6.

Place the WARN winch mount back on the vehicle
mounting tabs and secure with bolts taken off in step
2.  Do not tighten bolts all the way.  The winch
mount needs to move slightly to install the plow
mount.  (Figure 10)

7.

Secure the front skid plate to the frame using only the
upper bolts, the lower bolts will not be used in this
kit.  The front of the winch mount may have to be
rotated upward to get the skid plate holes to line up
with the frame.

8.

Loosen the bolts securing the mount to the vehicle
(Figure 10) so the winch mount is loosely attached.
Remove the lower skid pan bolts.  These will not be
used in this kit.

Figure 8

Figure 9

Figure 10

Содержание 80545

Страница 1: ...ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produc...

Страница 2: ...e of drugs alcohol or medications Read installation and operating instructions thoroughly NOTICE Equipment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle Never overtighten the j bolt to the bracket Doing so will pinch the winch cable against the bracket damagin...

Страница 3: ...d if a winch mount has not been installed on the vehicle III PARTS LIST Ref Description Qty 1 Plow Mount 1 2 M10 1 50 x 25mm Hex Bolts 4 3 Flat Washer 3 8 2 4 Capscrew M8 1 25 x 20mm 2 5 Plow Retaining Pin 2 6 Plow Tab RH 1 7 Plow Tab LH 1 8 WARN Winch Mount Adapter Brkt 1 9 Lock Washer M10 2 10 Nut M10x1 50 Use Holes A if mounted with a Polaris Brand Winch Mount Use Holes B if mounted with a WARN...

Страница 4: ...e side up first applying inward pressure on the skid plate mounting tabs to fit in between the plow mount tabs and around the cross tubing 3 Secure the plow mount to the winch mount Use a 16mm socket with two M10x25mm bolts with 3 16 flat washers Figure 4 Do not tighten all the way Note It may be necessary to rotate the winch mount upward for the mounting holes to line up with the plow mount holes...

Страница 5: ...ch mount Use a 16mm socket with a 17mm wrench to loosen the two M10x1 5x20mm bolts that secure the fairlead to the winch mount These bolts will be replaced by longer fasteners provided in this kit 4 Place two M10x1 5x25mm bolts through the back of the face of the WARN winch mount Figure 7 Then place the WARN winch mount adapter bracket on the face of the winch mount feeding the bolts through the m...

Страница 6: ...the WARN winch mount back on the vehicle mounting tabs and secure with bolts taken off in step 2 Do not tighten bolts all the way The winch mount needs to move slightly to install the plow mount Figure 10 7 Secure the front skid plate to the frame using only the upper bolts the lower bolts will not be used in this kit The front of the winch mount may have to be rotated upward to get the skid plate...

Страница 7: ...nd a 13mm socket Figure 11 Do not tighten these Note It may be necessary to line one side up first applying inward pressure on the skid plate mounting tabs to fit in between the plow mount tabs and around the cross tubing 10 Secure the plow mount to the winch mount Use a 16mm socket with two M10x25mm bolts with 3 16 flat washers Figure 12 Do not tighten all the way Note It may be necessary to rota...

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