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WARN INDUSTRIES

PAGE 3

80361A1

©2009 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

II.  Tools Required

• Ratchet and Extension

• Sockets:

10mm, 14mm, 1/2”

• Wrenches:

1/2”

• Flat Blade Screwdriver

I.  Parts List

Ref

Description

Qty

A1

Plow Mounting Plate

1

B1

5/16-18 x 1 1/8” x 1 3/4” U-bolt

2

B2

5/16” Flat Washer

4

B3

5/16-18 Lock Nut

4

B4

M10-1.25 x 20mm Flange Head

2

C1

Plow Mount Bracket, Right

1

C2

Plow Mount Bracket, Left

1

C3

Plate winch spacer

2

C4

Pin, Plow Retainer

2

C4

C3

B2

C2

B4

B3

B4

C1

A1

B1

Содержание 80360

Страница 1: ...n Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS Front Plow Mounting Kit Front Plow Mount Kit 80360 Application Kawasaki Brute Force Your safety and the safety of others is ver...

Страница 2: ...ent Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moder...

Страница 3: ...kets 10mm 14mm 1 2 Wrenches 1 2 Flat Blade Screwdriver I Parts List Ref Description Qty A1 Plow Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 2 B2 5 16 Flat Washer 4 B3 5 16 18 Lock Nut 4 B4 M10 1 25 x 20mm Flange Head 2 C1 Plow Mount Bracket Right 1 C2 Plow Mount Bracket Left 1 C3 Plate winch spacer 2 C4 Pin Plow Retainer 2 C4 C3 B2 C2 B4 B3 B4 C1 A1 B1 ...

Страница 4: ...lign holes on mounting tabs with the holes in bumper and frame Install M10x20 flange bolts B4 supplied but do not tighten at this time Figure 4 4 Secure plow mount to frame tubes with 5 16 u bolts B1 and washers B2 and nuts B3 as shown in Figures 1 5 Tighten all 5 16 fasteners to 12 N m 9ft lb Tighten M10 bolts to 27 N m 20ft lb Figure 3 Figure 4 Figure 2 Loosen Front Skid Plate Remove Skid Instal...

Страница 5: ...ube guards and align winch plate holes with plow mount holes 3 Install shim plates C3 under the front of winch mount Figure 7 Attach the mounting plate A1 by sliding the supplied 5 16 U bolts B1 and B2 around the tubes and through the plate Figure 8 Fasten the U bolts with the supplied washers B3 and nuts B4 ensuring that the plate sits flush against the front and rear contact surfaces Tighten all...

Страница 6: ... a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the winch mounting plate Figure 9 using two hardware provided in the winch kit See instructions included in winch kit for recommended torque 5 Switch the winch clutch to freespool Manually feed the winch cable through the roller fairlead Attach the clevis hook to the end cable loop Figure 10 Reinstall front skid plate with ori...

Страница 7: ...LLED FAILURE TO DO SO CAN RESULT IN PRODUCT FAILURE WHICH CAN LEAD TO VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH V MAINTENANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch mount and related hardware prior to each use Tighten all nuts that appear to be lo...

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