background image

WARN INDUSTRIES

PAGE 1

77085A1

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

‰

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be
damaged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or
personal injury.

‰

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.

Flying chips can cause eye injury.

‰

Always 

use extreme caution when cutting and trimming during fitting.

‰

Always

 remove jewelry and wear eye protection.

‰

Never

 lean over battery while making connections.

‰

Never route electrical cables:

Across any sharp edges.
Through or near moving parts.
Near parts that become hot.

‰

Always

 insulate and protect all exposed wiring and electrical terminals.

‰

Always

 install terminal boots as directed in installation instructions.

‰

Always 

use appropriate and adequate care in lifting components into place.

‰

Always

 insure components will remain secure during installation and operation.

‰

Always

 tighten all nuts and bolts securely, per the installation and operation.

‰

Always

 perform regular inspections and maintenance on the bumper and related hardware.

‰

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

INSTALLATION INSTRUCTIONS

BUMPER

Part Number:

 

 77084

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not possible
to warn you about all potential hazards associated with this product, you must use your own good
judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:
  

WARNING signals a hazard that could cause serious injury or death, if you do not follow

recommendations.  

CAUTION signals a hazard that may cause minor to moderate injury, if

you do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to empha-

size general information worthy of special attention.

2006-2008 Yamaha Rhino

Applications:

Содержание 77084

Страница 1: ...ion and operation Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the bumper and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS BUMPER Part Number 77084 Your safety and the safety of others is very important To help you make informed decisions about ...

Страница 2: ...ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide inc...

Страница 3: ...6 Flat Washer B3 2 7 16 Lock Washer B4 2 7 16 14 Hex Nut C1 2 1 4 Flat Washer C2 2 M6 1 0 Nylon Lock Nut D1 4 5 16 18 x 3 4 Button Head Capscrew D2 4 5 16 Lock Washer D3 4 5 16 18 Hex Nut E1 4 3 8 16x1 Carriage Bolt E2 4 3 8 Flat Washer E3 4 3 8 16 Nylon lock nut F1 2 3 8 Black Plastic Conduit not shown F2 2 1 4 Black Plastic Conduit not shown Ref Qty Description A1 A3 D1 B4 B2 B2 B3 B4 C2 B3 C1 D...

Страница 4: ...tach bumper to frame through top mounting holes as shown in Figure 2 using two factory supplied 10mm shoulder head cap screws Hand tighten only at this time 3 Rotate bumper to align bottom mounting hole with hole in frame Install one 7 16 14 x 1 1 2 hex head bolt on each side of bumper as shown in Figure 3 Use one 7 16 flat washer under head of bolt on each side and two 7 16 flat washers nominally...

Страница 5: ... N m NOTE Top two 10 mm shoulder head capscrews can now be torqued to recom mended specifications of 30 lb ft 40 7 N m 5 If vehicle is equipped with factory skidplate as shown in Figure 6 reattach to bumper using factory supplied hardware One 1 4 flat washer and one M6 x 1 0 nylon lock nut provided will be required on each side on back surface to retain hardware Torque to recommended specification...

Страница 6: ...ations of 8lb ft 10 8 N m 7 Attach aluminum grille plate to front of bumper as shown in Figure 8 using four 5 16 18 x 3 4 button head capscrews four 5 16 lock washers and four 5 16 18 hex nuts Firmly tighten hardware in place Torque to recommended specifications of 17lb ft 12 5 N m 8 Position and attach bull bar tube to top of bumper as shown in Figure 9 Use 3 8 16x1 carriage bolts 3 8 flat washer...

Страница 7: ...own in Figure 12 For RT XT 25 and 30 use inside set of holes For RT XT 40 winches use outside set of holes Pull yellow cable through front hole and blue cable through rear hole after sliding conduit over top both cables 1 4 ID conduit is to be used for RT XT 25 winches 3 8 ID conduit is to be used for RT XT 30 and 40 winches 2 If no winch is mounted on bumper the set of holes as shown in Figure 12...

Страница 8: ...ar to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE BUMPER CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH DOUBLE CHECK THAT ALL BOLTS ARE SE CURELY TIGHTENED PRIOR TO USE WARNING WARNING P...

Страница 9: ...ation Effectuez toujours régulièrement les inspections et l entretien du treuil de son kit de montage et du matériel de montage connexe Ne faites jamais fonctionner ce produit WARN avec des pièces endommagées ou manquantes Votre sécurité et celle des autres est très importante Afin de vous permettre de prendre des décisions éclairées dans le domaine de la sécurité nous vous avons fourni des instru...

Страница 10: ...e bien lire et comprendre le manuel d installation et d utilisation inclus avec ce produit Les personnes âgées de moins de 16 ans ne doivent jamais faire fonctionner ce produit Ne faites jamais fonctionner ce produit sous l effet de drogues de l alcool ou de médicaments Veuillez lire attentivement les instructions concernant l installation et l utilisation Veuillez lire attentivement les instructi...

Страница 11: ...elle de blocage 7 16 po B4 2 Écrou hexagonal 7 16 14 C1 2 Rondelle plate po C2 2 Écrou de blocage en nylon M6 1 0 D1 4 Vis à tête de bouton 5 16 18 x po D2 4 Rondelle de blocage 5 16 po D3 4 Écrou hexagonal 5 16 18 E1 4 Boulons de carrosserie de 3 8 16x1 E2 4 3 8 Rondelle plate E3 4 Écrou de blocage en nylon 3 8 16 F1 2 Gaine en plastique noire 3 8 non illustrée F2 2 Gaine en plastique noire 1 4 n...

Страница 12: ...rie qui la fixe au pare chocs Conservez toute la visserie 2 Fixez le pare chocs au cadre à travers les trous de montage supérieurs comme l indique la Figure 2 en utilisant deux vis à épaulement de 10 mm fournies par l usine Serrez à la main à cette étape 3 Faites tourner le pare chocs pour aligner le trou de montage inférieur avec le trou dans le cadre Installez un boulon à tête hexagonale 7 16 14...

Страница 13: ...4 de chaque côté du pare chocs sur l extérieur du cadre du véhicule comme l illustre la Figure 5 Serrez les fixations au couple de serrage recommandé de 67 8 Nm 50 pi lb REMARQUE Les deux vis à épaulement de 10 mm supérieures peuvent maintenant être serrées aux spécifications de couple recommandées de 40 7 Nm 30 pi lb 5 Si le véhicule est équipé d une plaque de protec tion d origine comme l illust...

Страница 14: ...e recommandé de 10 8 Nm 8 pi lb 7 Fixez la plaque de grille en aluminium sur le pare chocs avant comme l illustre la Figure 8 à l aide de quatre vis à tête de bouton 5 16 18 x de quatre rondelles de blocage 5 16 et que quatre écrous hexagonaux 5 16 18 Serrez fermement la visserie en place Serrez les fixations au couple de serrage recommandé de 10 8 Nm 8 pi lb 8 Placez et fixez le tube de barre par...

Страница 15: ...acultative d un treuil et de phares VI Installation facultative d un treuil et de phares reportez vous à ces conseils si vous ajoutez un treuil ou des phares au pare chocs 1 Les trous de montage pour treuil WARN sont illustrés sur la Figure 12 Pour le RT XT 25 et 30 utilisez le jeu de trous intérieur Pour les treuils RT XT 40 utilisez le jeu de trous extérieur Tirez le câble jaune à travers le tro...

Страница 16: ...es écrous et boulons du treuil de la plaque de montage de lame et du matériel de montage connexe Serrez bien tous les écrous qui en ont besoin Les écrous et boulons foirés fracturés ou tordus doivent être remplacés 3 Vérifiez tous les câbles avant toute utilisation Remplacez les câbles qui semblent usés ou effilochés 4 Inspectez toutes les pièces mobiles ou rotatives Retirez les débris pouvant gên...

Отзывы: