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WARN INDUSTRIES

 

PAGE 1

 

75829 A0 

 

 
 
 
 
 

 

 

 
 
 

 
 

 

 
 

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided 
installation and operating instructions and other information on labels and in this guide. This information alerts you to potential 
hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you 
must use your own good judgment.

  

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. 
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE 
INSTALLING AND OPERATING THIS PRODUCT. 

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or 
death. 

WARNING

 and 

CAUTION

 are signal words that identify the level of hazard. These signal words mean:  

 WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. 

 CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

  

This guide uses 

NOTICE

 to call attention to important mechanical information, and 

Note:

 to emphasize general information 

worthy of special attention. 

  Caution 

Moving Parts Entanglement Hazard 

Failure to observe these instructions could lead to minor or moderate injury. 

 

Always 

take time to fully read and understand the installation and Operations Guide included 

with this product. 

 

Never 

operate this product if you are under 16 years of age. 

 

Never 

operate this product when under the influence of drugs, alcohol or medications. 

Read installation and operating instructions thoroughly.

 

Notice

Equipment Damage

 

 

Always 

refer to the 

I

nstallation and Specification Guide, supplied in the winch kit, for all wiring 

schematics and specific details on how to wire this WARN product to your vehicle. 

Read installation and operating instructions thoroughly.

  WARNING

 

INJURY HAZARD 

Failure to observe these instructions could lead to severe injury or death.

 

Always 

Read the Winch Operator’s Manual and all warning labels before operating.

 

 

Always 

use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are 

not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of material) prior to 
drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical 
shock, fire or personal injury. 

 

Always 

wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury. 

 

Always 

use extreme caution when cutting and trimming during fitting. 

 

Always 

remove jewelry and wear eye protection.

 

 

Never 

lean over battery while making connections.

 

 

Never route electrical cables: 

o

Across any sharp edges.

o

Through or near moving parts.

o

Near parts that become hot.

 

Always

 insulate and protect all exposed wiring and electrical terminals. 

 

Always

 install terminal boots as directed in installation instructions. 

 

Always 

use appropriate and adequate care in lifting components into place.

 

 

 

Always 

insure components will remain secure during installation and operation. 

 

Always 

tighten all nuts and bolts securely, per the installation instructions..

 

 

Always 

replace all worn or damaged parts before operating.

 

 

Never 

operate this WARN product with damaged or missing parts. 

INSTALLATION INSTRUCTIONS

WINCH

 MOUNTING PLATE 

Part Number: 74249 

Application: 2007 JEEP JK WRANGLER 

Содержание 74249

Страница 1: ...ment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring schematics and specific details on how to wire this WARN product to your vehicle Read installation and operating instructions thoroughly WARNING INJURY HAZARD Failure to observe these instructions could lead to severe injury or death Always Read the Winch Operator s Manual and all warning ...

Страница 2: ...ired page 2 Torque Specifications page 2 Installation page 3 11 Tips Troubleshooting page 12 Maintenance Care page 12 II PARTS LIST Part Number Qty Description 74635 1 Hardware Kit 74023 1 Winch Mounting Plate 74016 1 LH Front Frame Bracket 74017 1 RH Front Frame Bracket 74018 1 LH Rear Frame Bracket 74019 1 RH Rear Frame Bracket 74632 1 Inner Frame Cross member 13222 2 Tow Hook III TOOLS REQUIRED...

Страница 3: ...le Disconnect the plastic fog light wire loom fasteners from the frame 2 Install frame hardware Locate and install the outer frame brackets to each side of the vehicle Use Figure 1 to determine each brackets location Install each bracket on the frame using the 5 8 x 1 1 2 long bolts flat washers lock washers and nuts Figure 1 Driver s Side Outer Frame Bracket INSERT 5 8 BOLT AND FLAT WASHER THROUG...

Страница 4: ...g Figure 2 as a guide Attach the cross member to the inside of the frame using the 5 8 hardware Figure 2 Installation of inner frame cross member Install a 5 8 bolt and flat washer through the cross member and the lower frame hole Reach up inside the frame and install a flat washer lock washer and nut to the bolt Install a 7 16 x 1 1 4 long bolt lock washer and flat washer through the cross member...

Страница 5: ... the plastic Save these bolts If your vehicle does not have tow hook cutouts in the top of the bumper it is necessary to cut access holes in the top of the bumper Place the plastic portion of the bumper on a flat working surface Using a drill bit and drill motor drill the corners of the formed area as shown in Figure 3 Figure 3 Drill corners of tow hook cutout WARNING Drilling operations can cause...

Страница 6: ...iden the factory cutout as shown in Figure 4 Once the tow hook easily slides through the top cutout in the bumper as in Figure 5 test fit the steel portion of the bumper With the steel portion of the bumper installed into the back of the plastic bumper the main frame brackets must be able to mount flush to the factory bumper as shown in Figure 6 Trim out the inside of the plastic bumper as necessa...

Страница 7: ...WARN INDUSTRIES PAGE 7 75829 A0 Figure 5 Tow hook fitment into plastic bumper Figure 6 Tow hook must fit flush to steel bumper ...

Страница 8: ...oles of each main frame bracket and insert it into the plastic bumper as shown in Figure 8 Then install the steel portion of the factory bumper to plastic portion using the 8 bolts removed earlier Torque the factory bolts to 45 ft lbs Figure 8 Install 7 16 Round Head bolts into frame bracket prior to installing steel bumper INSTALL 2 ROUND HEAD BOLTS INTO FRAME BRACKET PRIOR TO INSTALLING STEEL PO...

Страница 9: ... the 7 16 x 1 3 4 long bolts Holding the frame bracket align it to the factory hole locations and install a 7 16 bolt lock washer and flat washer into each of the 8 bolt hole locations See Figure 10 Figure 10 Bumper installed to frame DRIVER S SIDE MAIN FRAME BRACKET THE SQUARES HOLES SHOULD BE CLOSER TO THE INSIDE OF THE BRACKET ...

Страница 10: ...re is properly torqued install the winch plate to the frame brackets using the 7 16 flat washers lock washers and nuts for the front 2 bolts on each side Install the 2 black 7 16 x 1 1 2 bolts with lock washers and flat washers into the rear mounting hole on each side as shown in Figure 10 Install the 4 7 16 x 1 1 2 round head bolts through the winch plate and inner cross member Reach up from the ...

Страница 11: ...1 Center bolts non 8274 winch plate Bolt location are the same Figure12 Plastic bumper omitted for bracket location clarity INSTALL THE 4 7 16 X 1 1 2 LONG ROUND HEAD BOLTS THROUGH WINCH PLATE AND INTO INNER CROSSMEMBER INSTALL TOW HOOKS HERE ...

Страница 12: ...Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced 3 Check all cables prior to use Replace cables that look worn or frayed 4 Check all moving or rotating parts Remove debris that may inhibit the part from moving freely VII TROUBLE SHOOTING WARNING FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAI...

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