background image

WARN INDUSTRIES

PAGE 6

70736A3

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

VII.  TROUBLE SHOOTING

VI.  MAINTENANCE/CARE

Inspect all metal parts on the plow, plow mount, and related hardware.  Replace all parts that appears
rusted or deformed prior to use.

Inspect all nuts and bolts on the plow, plow mount, and related hardware prior to each use.  Tighten all
nuts and bolts that appear to be loose.  Stripped, fractured, or bent bolts or nuts need to be replaced
immediately.

Check all cables prior to use.  Replace cables that are worn or frayed.

Check all moving and rotating parts.  Remove debris that may inhibit the part from moving freely.

Trouble

Inspection

Diagnosis

Action

A. Check that the

side slots in
skidpan align
with the hole
and nut in the
chassis.

Difficulty
getting bolts to
line up with
holes in
chassis.

1. Make sure the

skidpan slots aligns
with the hole when
the mount is not
compressed
against it.

1.  Adjust and move the skidpan

while compressing the plow
mount against it until the
skidpan slots align with the
hole.

2. Make sure the

skidpan slots align
with the hole when
the U-bolts are put
through the
skidpan.

2. Increase the diameter or slot

the holes drilled through the
skidpan until the skidpan
slots align with the holes.

The electric
actuator cable
will not rotate
within the
termination
bracket.

A. Check the

termination of
the actuator
cable.

1.  Make sure the

cable is in the slot
of the termination
bracket, the
cylindrical pin is
attached to the
cable, and the
termination bracket
is attached such
that it leans toward
the plow blade.

1.  Mount the bracket to the

plow crossmember on the
plow blade side angling
toward the blade.  Slide the
end of the actuator cable
through the termination
bracket slot.  Slide the
cylindrical pin over the end of
the cable and terminate with
a 1/4” nut (D).  The com-
pleted assembly should look
like Figure 12.

A. Check the

alignment of the
plow mount
holes in relation
to the plow
holes.

Difficulty
getting plow
pins through
the plow and
plow mount.

1. Make sure the plow

and vehicle are
both on a flat non-
sloping surface.

1.  Move the plow and vehicle to

a flat non-sloping surface.

2. Make sure the plow

holes align per-
fectly with the plow
mount holes.

2.  Place a smaller diameter rod

(such as a drill bit) through
the holes and align the two.
Once the two are aligned,
hold the plow in place and
put the plow pin through the
two holes.

Содержание 70737

Страница 1: ...ating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN product with damaged or missing parts Alw Alw Alw Alw Alwa a a a ays ys ys ys ys...

Страница 2: ...ad t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influe...

Страница 3: ...olt 5 16 Nylock Nut 2 To install the plow mount to the underside of the vehicle remove the factory skid plate This will require the use of a 10mm socket as shown in Figure 2 3 Once the skid plate is removed Use the plow mount as a template for holes to be drilled as shown in figure 3 Figure 3 Ax1 Bx2 Cx4 Skid Plate Remove 6 Bolts IV FASTENER TORQUE SPECIFICATIONS 1 4 M6 8 lb ft 10 8 N m 3 8 M10 30...

Страница 4: ...ith a sharp object Using a 11 32 drill bit drill through the skid plate as shown in figure 5 6 Reinstall the skid plate with the six fasteners removed in step 2 Install the plow mount with the provided fasteners by placing the U Bolts over the frame with the threaded ends protruding through the plow mount Attach the 5 16 washers and nuts as shown in Figure 6 It is important that all fasteners are ...

Страница 5: ...s in the bracket The open end of the J Bolt will fit into one of the slotted holes Note If you have a hook on the end of your winch cable simply move the hook out of the way when attaching the cable to the J Bolt 11 Attach the 1 4 nut and washer to the end of the J Bolt The J Bolt should be tightened until the open end drops down into the slot Do not over tighten the J Bolt as this may pinch and d...

Страница 6: ...h the hole when the U bolts are put through the skidpan 2 Increase the diameter or slot the holes drilled through the skidpan until the skidpan slots align with the holes The electric actuator cable will not rotate within the termination bracket A Check the termination of the actuator cable 1 Make sure the cable is in the slot of the termination bracket the cylindrical pin is attached to the cable...

Отзывы: