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WARN INDUSTRIES

PAGE 1

70736A3

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

INSTALLATION INSTRUCTIONS

PLOW MOUNTING KIT

Part Number:

  70737

 

WARNING

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

‰

Alw

Alw

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other

objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.

‰

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Alwaaaaays 

ys 

ys 

ys 

ys wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye

injury.

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Alw

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Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when cutting and trimming during fitting.

‰

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys remove jewelry and wear eye protection.

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Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er lean over battery while making connections.

‰

Ne

Ne

Ne

Ne

Nevvvvver r

er r

er r

er r

er rout

out

out

out

oute electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

o

Across any sharp edges.

o

Through or near moving parts.

o

Near parts that become hot.

‰

Alw

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Alwaaaaays

ys

ys

ys

ys insulate and protect all exposed wiring and electrical terminals.

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Alwaaaaays

ys

ys

ys

ys install terminal boots as directed in installation instructions.

‰

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys use appropriate and adequate care in lifting components into place.

‰

Alw

Alw

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys insure components will remain secure during installation and operation.

‰

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Alwaaaaays 

ys 

ys 

ys 

ys tighten all nuts and bolts securely, per the installation instructions.

‰

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Alwaaaaays

ys

ys

ys

ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

‰

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Alwaaaaays 

ys 

ys 

ys 

ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate the vehicle on slopes greater than 10 degrees with the plow installed.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er stand or ride on the plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

‰

Alw

Alw

Alw

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Alwaaaaays 

ys 

ys 

ys 

ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace all worn or damaged parts before operating.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate this WARN product with damaged or missing parts.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can

cause the winch to back-drive, causing the plow to work its way down. This may result in the plow impacting a stationary object
and cause damage to the vehicle and operator injury or death.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious

damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt breaks, so always be sure there
are no bystanders when you raise and lower the plow.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that may cause minor to moderate injury, if you
do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

Applications:

2007+ Suzuki King Quad 450; 2009+ Suzuki King Quad 500;

2005+ Suzuki King Quad 700; 2008+ Suzuki King Quad 750

Содержание 70737

Страница 1: ...ating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN product with damaged or missing parts Alw Alw Alw Alw Alwa a a a ays ys ys ys ys...

Страница 2: ...ad t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur e injur e injur e injur e injury y y y y Always take time to fully read and understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influe...

Страница 3: ...olt 5 16 Nylock Nut 2 To install the plow mount to the underside of the vehicle remove the factory skid plate This will require the use of a 10mm socket as shown in Figure 2 3 Once the skid plate is removed Use the plow mount as a template for holes to be drilled as shown in figure 3 Figure 3 Ax1 Bx2 Cx4 Skid Plate Remove 6 Bolts IV FASTENER TORQUE SPECIFICATIONS 1 4 M6 8 lb ft 10 8 N m 3 8 M10 30...

Страница 4: ...ith a sharp object Using a 11 32 drill bit drill through the skid plate as shown in figure 5 6 Reinstall the skid plate with the six fasteners removed in step 2 Install the plow mount with the provided fasteners by placing the U Bolts over the frame with the threaded ends protruding through the plow mount Attach the 5 16 washers and nuts as shown in Figure 6 It is important that all fasteners are ...

Страница 5: ...s in the bracket The open end of the J Bolt will fit into one of the slotted holes Note If you have a hook on the end of your winch cable simply move the hook out of the way when attaching the cable to the J Bolt 11 Attach the 1 4 nut and washer to the end of the J Bolt The J Bolt should be tightened until the open end drops down into the slot Do not over tighten the J Bolt as this may pinch and d...

Страница 6: ...h the hole when the U bolts are put through the skidpan 2 Increase the diameter or slot the holes drilled through the skidpan until the skidpan slots align with the holes The electric actuator cable will not rotate within the termination bracket A Check the termination of the actuator cable 1 Make sure the cable is in the slot of the termination bracket the cylindrical pin is attached to the cable...

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