background image

Warn Industries 

Page 1 

67767A1 

INSTALLATION INSTRUCTION 

 

                      ATV BUMPER/WINCH MOUNT

 

                            Mount Kit:  PN 68573 

       

 

     Application: 

POLARIS 300, 400, 500 and 700 Sportsman

 

 

 

 

 

WARNING

 

SEVERE INJURY OR DEATH MAY RESULT IF YOU IGNORE ANY 
OF THE FOLLOWING.

 

 

Read the Winch Operator’s Manual, ATV Operator’s Manual, and all warning 
labels before operating the winch and ATV. 

 

Stay clear of moving parts and cable.  Keep others away when operating the 
winch. 

 

Inspect the winch mechanism, fasteners, and cable, before operating.  Replace all 
worn or damaged parts before operating. 

 

Make sure the winch is deactivated when leaving the ATV unattended.

 

 

 

PARTS LIST: 

 

 

 

Your safety, and the safety of others, is very important. To help you make informed decisions about safety, we have provided installation 
and operating instructions and other information on labels and in this guide. This information alerts you to potential hazards that could 
hurt you or others. It is not possible to warn you about all potential hazards associated with this product, you must use your own good 
judgment.

  

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. 
READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING 
AND OPERATING THIS PRODUCT. 

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death. 

WARNING

 and 

CAUTION

 are signal words that identify the level of hazard. These signal words mean:  

 WARNING signals a hazard that could cause serious injury or death, if you do not follow recommendations. 

CAUTION signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.

  

This guide uses 

NOTICE

 to call attention to important mechanical information, and 

Note:

 to emphasize general information worthy of 

special attention. 

PART  NO.

 

QUANTITY DESCRIPTION

 

68574 

Bumper / Winch Assy 

63578 

Support, right side 

63577 

Support, left side 

34884 

5/16-18 Self tapping hex bolt 

31804 

¼-20x 1 hex bolt 

35185 

¼-20 Hex nut retainer 

1320 

¼ flat washer 

1321 

¼ lock washer 

21331 

5/16-18 x 1 hex bolt 

2079 

5/16-18 hex nut 

1402 

5/16 lock washer 

Содержание 68573

Страница 1: ...ards associated with this product you must use your own good judgment CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or death ...

Страница 2: ...the cowlings see figure 1 Nut clips can be discarded at this time side cowlings will be reused Figure 1 2 Remove the top two fasteners on both sides of the ATV and discard see Figure 1 3 Place 20 J clips into positon on frame with nut behind frame as shown in Figure 2 Remove side cowlings from both sides Remove fasteners from both sides ...

Страница 3: ...low Only 2 20 J clips will be needed along with hardware Using the 20 hex bolts flat washers and lock washers attach the side supports to the ATV Place the side cowlings into position as shown in Figure 3 Use the flat washer to the outside to keep the head of the hex bolt from pulling through the plastic Do not tighten fully at this time NOTE Be sure to put lock washer than flat washer on to 20 bo...

Страница 4: ...washerS and 4 5 16 18 nuts NOTE If installing WARN 2 5ci or 3 0ci winch attach bumper to side support brackets using front mounting holes leaving the bumper rotated forward see figure 4 Once winch is installed per the installation manual found in winch kit rotate the bumper into position and secure using remaining 5 16 hardware Figure 4 ...

Страница 5: ... fasteners at this time starting with the 2 5 16 18 bumper bolts continuing on with the 20 side support bolts and finishing with the 5 16 18 self tapping screws 7 For winch electrical connections refer to the winch manual supplied with the winch ...

Отзывы: