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©2019 Warn Industries, Inc.WARN® and the WARN logo are trademarks of Warn Industries Inc. 

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WARN INDUSTRIES, INC. 12900 S.E. Capps Road,
Clackamas, OR USA 97015-8903, 1-503-722-1200, FAX: 1-503-722-3000
Customer Service: 1-800-543-9276
Dealer Locator Service: 1-800-910-1122
International Sales/Customer Service: 1-503-722-3008
International Fax: 1-503-722-3005

INSTALLATION INSTRUCTIONS

MOUNTING KIT BUMPER 

Part Number:  104300

Application:  2019 Honda Talon

G E N E R A L   S A F E T Y   P R E C A U T I O N S

Your safety, and the safety of others, is very important.  To help you make informed decisions about safety, we have 
provided installation and operating instructions and other information on labels and in this guide. This information alerts 
you to potential hazards that could hurt you or others. It is not possible to warn you about all potential hazards associated 
with this product, you must use your own good judgment. 

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE. READ AND 
UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING 
THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid personal injury or 
death.  WARNING and CAUTION are signal words that identify the level of hazard.  These signal words mean:

WARNING

 signals a hazard that could cause serious injury or death, if you do not follow recommendations.  

CAUTION

 

signals a hazard that may cause minor to moderate injury, if you do not follow recommendations.
This guide uses 

NOTICE

 to call attention to important mechanical information, and Note: to emphasize general information 

worthy of special attention.

W A R N I N G

Impact and Moving Parts Entanglement Hazard

FAILURE TO OBSERVE THESE INSTRUCTIONS COULD LEAD TO SEVERE INJURY OR DEATH

• 

Always

 Know Your Winch.  Take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place. 

• 

Never

 use a jack to support the vehicle.

• 

Always

 use jack stands in pairs to support the vehicle.

• 

Always

 use jacks or jack stands only on a hard, stable, and level surface.

• 

Never

 exceed the rated capacity of a jack or jack stands.

• 

Always

 verify that the parking brake is set, the transmission is in park (automatic) or reverse (manual) and the rear wheels are blocked before working on vehicle. 

• 

Never

 work under vehicle before properly securing vehicle.

• 

Always

 use appropriate and adequate care in lifting components into place.

• 

Always

 insure components will remain secure during installation and operation.

• 

Always

 tighten all nuts and bolts securely, per the installation and operation.

• 

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

• 

Always

 replace all worn or damaged parts before operating.

• 

Never

 operate this WARN product with damaged or missing parts. 

• 

Always

 use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other objects are not punctured or damaged when / if drilling on the vehicle. Thoroughly inspect the

area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or personal injury.

• 

Always

 use extreme caution when cutting and trimming during fitting.

• 

Always

 wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye injury.

• 

Always

 remove jewelry and wear eye protection.

• 

Never

 lean over battery while making connections.

• 

Never

 route electrical cables across any sharp edge, through or near moving parts, near parts that become hot. 

Read installation and operating instructions thoroughly.

Содержание 104300

Страница 1: ...IONS COULD LEAD TO SEVERE INJURY OR DEATH AlwaysKnowYourWinch TaketimetofullyreadtheInstructionsand orOperationsGuide and orBasicGuidetoWinchingTechniques inordertounderstandyourwinchanditsoperations Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateandadequatecareinliftingcomponentsintoplace Neverworkundervehiclebeforeproperlysecuringvehicle Alwaysuseappropriateandadequatecar...

Страница 2: ...gtechniqueorgetliftingassistancewhilehandlingandinstallingproduct Read installation and operating instructions thoroughly T O O L S R E Q U I R E D Standard and Metric wrenches Standard and Metric sockets Ratchet Extension Cutting tool T O R Q U E S P E C I F I C A T I O N S Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions...

Страница 3: ...S L I S T Part Number Qty Description A1 1 BUMPER SHELL A2 1 FAIRLEAD PLATE A3 1 UPPER BUMPER MOUNT A4 1 SKID PLATE A5 1 LIGHT BRACKET B1 19 M8 X 25MM HEX HEAD BOLT B2 28 FLAT WASHER B3 11 M8 LOCK NUT B4 2 PLASTIC WASHER A1 A2 B1 B2 B3 A3 A4 B4 A5 I N S T A L L A T I O N I N S T R U C T I O N S Figure 1 ...

Страница 4: ...r B2 through the top two mounting holes each side 5 Insert one M8 bolt B1 through bottom mounting hole each side NOTE This is to help hold mount up in place and will be removed in a later step 6 Secure upper bolts with one washer B2 and lock nut B3 each side NOTE Tighten only the upper two bolts washers and locknuts at this time 5 Cut the plastic along the white line shown in the photo each side 6...

Страница 5: ...fer to exploded view on page 3 12 While lifting up on the skid plate slide the bumper shell A1 over the upper mounting bracket NOTE The skid plate should fit on the inside edge of the bumper shell 13 Install one M8 bolt B1 and one flat washer B2 through the lower bumper end cap mounting hole Do not continue all the way through the skid plate yet 14 Insert one plastic washer B4 over bolt NOTE The p...

Страница 6: ...inch 22 Reach in through the side or the rear of the bumper and thread the four LONGER M8 bolts supplied in this kit up through bumper mount fairlead plate and into winch feet WARNING Do not use the M8 bolts supplied in your winch kit they will not be long enough 23 Torque all hardware per recommendations on page 3 B1 B2 B3 Figure 8 Figure 9 Figure 10 M A I N T E N A N C E C A R E 1 Inspect all pa...

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