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Page 37 

 

 

Figure 31 

Installer’s Digital Input Connections (AS02 units) 

A  link  wire  should  be  placed  between  the  terminals  for  the 

‘Master  On/Off’  and  also  between 

terminals for the ‘Mode Heat/Cool’ function.   This will ensure the unit is on and set in heating 
mode.    Volt-

free  connections  can  then  be  made  to  the  ‘DHW  On/Off’  and  ‘Heat/Cool  On/Off’ 

from a remote source such as a timeclock, programmer or room stat.  Connecting the terminals 
for  ‘DHW  On/Off’  will  set  the  unit  into  DHW  mode.    Connecting  the  terminals  for  ‘Heat/Cool 
On/Off’  will  set  the  unit  into  heating  mode  (provided  the  link  wire  is  connected  between  the 
‘Mode Heat/Cool’ terminals.   

NOTE:  Connections  are  volt-free,  no  voltage  should  be  connected  into  any  of  them.  
Connecting any kind of voltage to the terminals will damage the control board inside the 
unit.

 

3.10.3 Digital Outputs 

The digital outputs section allows the connection of ancillaries which are turned on or off via the 
units controller.  The total rated current of all the outputs together must be less than 3.0Amps.  
Items such as immersion heaters and high powered pumps can still be controlled by the outputs 
but they should be connected via a relay with an external power supply.  The following outputs 
can be controlled by connecting into the appropriate connection blocks. 

RO  09  Immersion

 

–  This  output  (230Vac)  is  for  controlling  an  immersion  heater  in  the  DHW 

storage cylinder.  The immersion may  be called to switch  on to  provide thermal  disinfection  of 
the  DHW  cylinder.    This  may  be  the  case  if  a  DHW  storage  temperature  of  60°C  cannot  be 
achieved  by the heat  pump  alone.   As the immersion  heater  will  have a  high  electrical  load,  it 
must  be  wired  via  a  relay  with  an  external  power  supply.    The  outputs  from  RO  09  should  be 
wired to the coil of the relay which then will switch the external power supply to the immersion 
heater.    Cable  cross  sectional  areas  should  be  calculated  according  to  the  current  at  full  load 
together  with  the  on-site  conditions  and  the  cable  length  between  the  relay,  the  immersion 
heater  and  the  consumer  unit.    The  control  settings  of  the  immersion  should  be  set  during 
commissioning.   

 

 

 

Содержание Air Source A-Series

Страница 1: ...ncy Variable Speed Air Source Heat Pumps Models covered by this manual A Series Air Source AS01 AS02 AS03 Incorporating User Instructions Installation Instructions Service Instructions Guarantee Terms...

Страница 2: ...ES TECHNICAL SPARES GUARANTEE CLAIMS For technical advice about the installation commissioning servicing or use of this appliance please contact the Warmflow Customer Care Centre by post phone fax or...

Страница 3: ...lator 31 3 4 4 Bypass Open Zones 31 3 4 5 Freeze Protection 32 3 4 6 Heating Circuit Line Components 32 3 5 Defrosting 34 3 6 Air Vent 34 3 7 Buffer tank 34 3 8 Bypass Valve 34 3 9 3 Port Motorised Va...

Страница 4: ...iod of Guarantee 53 4 2 Warmflow s Obligations 53 4 3 Your Obligations 53 4 4 Exclusions of Guarantee 54 4 4 1 Repairs 54 4 4 2 Other property 54 4 4 3 General 54 5 End of Life Information 56 5 1 Safe...

Страница 5: ...ng and rating at part load conditions and calculation of seasonal performance EN 60335 1 Household and similar electrical appliances Safety General requirements EN 60335 2 40 Household and similar ele...

Страница 6: ...3 Dimensions mm Width 1055 980 990 Depth 490 465 440 Height 790 910 1320 Weight kg 100 110 165 Electrical Supply 230V Single Phase 50Hz 230V Single Phase 50Hz 230V Single Phase 50Hz Maximum Current Am...

Страница 7: ...y for heating Pcych kW Degradation coefficient Cdh Seasonal Space Heating Energy Efficiency s 113 122 128 Tj 7 C COPd 1 85 1 93 1 89 Tj 2 C COPd 2 59 2 84 3 15 Tj 7 C COPd 4 37 4 51 4 47 Tj 12 C COPd...

Страница 8: ...W 8 11 17 Seasonal Space Heating Energy Efficiency in Warmer Climate 159 153 157 Annual Energy Consumption in Warmer Climate GCV kWh 1142 1712 4101 1 4 1 Starting Current The AS01 AS02 and AS03 air so...

Страница 9: ...oating applied to the evaporator to help protect it Please contact Warmflow for more details 1 6 Supplied Components Together with the unit a number of additional components are supplied to aid instal...

Страница 10: ...C and 60 C with a humidity level between 10 RH and 80 RH in order to provide a non condensing environment The units must not be stacked in storage or during transport During transport the units must b...

Страница 11: ...ere is a communication fault and the screen will turn off after 15 seconds Check the wiring connections between the controller and the unit if this occurs On first start up the controller will give ou...

Страница 12: ...elow ON OFF Button Press this button to switch the unit from OFF to ON or vice versa When the unit is switched ON the symbol on the button will be red and the screen will appear in full colour as show...

Страница 13: ...it OFF Screen Display MODE Button Press this button to switch between operating MODES Pressing the button will bring up the following menu screen where the required MODE can then be selected Figure 6...

Страница 14: ...Hot Water with Hot Water taking priority 5 Hot Water Cooling This enables both Cooling Hot Water with Hot Water taking priority Temperature Setting Button Press this button to set the desired temperat...

Страница 15: ...e setting screen press the Return button To modify another setting repeat the above procedure To return to the Home Screen press the Return button located at the top left of the Temperature Setting Me...

Страница 16: ...Figure 9 Timeclock Setup Screen The Timeclock Setup Screen allows the on and off times for the current MODE to be set The functionality can be enabled or disabled by pressing the desired hourly secto...

Страница 17: ...ton will bring up the following menu screen where five further Settings Menus can be found Figure 10 Settings Menu Screen The Settings Menu Screen features six further Setting Sub Menus These include...

Страница 18: ...displays the current status of the unit the current mode the unit is running in and live data for a number of parameters These parameters include Inlet Water Heating Return Temperature Outlet Water He...

Страница 19: ...nality and monitoring system to operate correctly The clock sub menu is shown below Figure 12 Clock Sub Menu Screen The date and time can be set using the up and down arrows shown in the display above...

Страница 20: ...ing menu screen where the fast heating function can be enabled or disabled Figure 13 Fast Heating Pop Up Screen The Fast Heating Pop Up Screen has two options ON or OFF Select the required setting by...

Страница 21: ...provide quiet operation As such the maximum heat output available will be reduced when Quiet Mode is enabled When Mute mode is active the fan symbol will show 3 blades when it is inactive Normal Oper...

Страница 22: ...the top right corner of the display Once Mute Mode is enabled the On and Off times can be set The time can be set by selecting the appropriate time setting which then allows for it to be adjusted as...

Страница 23: ...16 Factory Password Entry Screen Enter Password 0022 to enter the Engineer Parameter Sub Menu NOTE This Sub Menu should only be accessed by a suitably trained engineer Modifying parameters can cause...

Страница 24: ...n to enter the Parameters Sub Menu Pressing the button brings up the following configurable display screen which features a large number of editable parameters spread across a number of pages These pa...

Страница 25: ...ilure Logging Sub Menu Pressing the button brings up the following display screen which displays the stored fault codes most recent first A total of 35 codes can be stored together with the time and d...

Страница 26: ...button to enter the Brightness Setting Sub Menu Pressing the button brings up the following display screen which allows the display brightness to be increased or decreased using the slider The Bright...

Страница 27: ...an be cleared from the graph by pressing the Clear button although this is not recommended A typical graph is shown below Figure 22 Heating Flow Return Temperature Graph Screen Tap Icon This icon indi...

Страница 28: ...re depending on the mode T07 Ambient Temp This is the temperature of the outside air Dependent on local climate condition typically between 10 C and 30 C T08 Suction Pressure This is the pressure of t...

Страница 29: ...board the IPM PIM module Ambient temperature if the appliance has been off for a time T22 Target Speed of Fan Motor This is the requested speed of the fanr Between 0r and 2000r This appliance must be...

Страница 30: ...rface capable of supporting the weight of the unit together with any accessories and other plant The area in which the unit is installed must have good ventilation and not be susceptible to strong gus...

Страница 31: ...Page 29 Figure 24 AS02 Casing Dimensions Heating Connection Locations SIDE FRONT TOP FLOW RETURN...

Страница 32: ...s shown in the images above The heating flow is the top connection with the heating return at the bottom 3 2 Access In order to provide access for maintenance a minimum space of depth 0 5m must be pro...

Страница 33: ...glycol solution complete with corrosion scale and biological inhibitor 3 4 2 Heating Connections to the Heat Pump The unit comes with female union fittings for the heating flow and return connections...

Страница 34: ...efore the unit needs to have a permanent electricity supply and be connected to a heating system which can always provide a complete circuit in order to achieve the minimum heating flow rate The unit...

Страница 35: ...Page 33 Figure 26 Heating DHW Schematic Figure 27 Heating Only Schematic...

Страница 36: ...ave an in line buffer tank on the return heating pipework to the unit An open circuit must always be maintained to allow defrosting to occur A buffer is available separately from Warmflow 3 8 Bypass V...

Страница 37: ...d be wired into terminal 22 in the installers wiring enclosure The blue wire is the neutral and should be wired into terminal 23 in the installers wiring enclosure 3 10Electrical Installation Together...

Страница 38: ...it the above table lists minimum recommendations only This unit features an integrated immersion heater which if used requires an additional 14Amp supply 3 10 2 Digital Inputs The unit can also be con...

Страница 39: ...ted current of all the outputs together must be less than 3 0Amps Items such as immersion heaters and high powered pumps can still be controlled by the outputs but they should be connected via a relay...

Страница 40: ...e This output is for controlling a 3 port motorised valve This output will become active when the unit is in DHW mode and will remain active until the unit returns to heating mode cooling mode or stan...

Страница 41: ...ctly into the unit or further away in the property by using the supplied extension cable This extension cable is 10m long and this can be further extended up to a maximum length of 200m The extension...

Страница 42: ...Defrosting Parameters Parameter Name Range Default Description D01 Exit Defrosting Setpoint 13 C Evaporator temperature above which Defrosting is complete D02 Exit Defrosting Pressure 25bar Discharge...

Страница 43: ...ed in Heating 300r Minimum fan speed in Heating Mode F03 LP of Suction for Heating 4bar Low pressure limit of suction line for heating at maximum fan speed F04 HP of Suction for Heating 11bar High pre...

Страница 44: ...s the operation of the 4 way valve 0 for on with heating 1 for off with heating H05 3 Way Valve Polarity 0 1 0 Sets the operation of the 3 way valve 0 for on with DHW 1 for on with heating H06 Frequen...

Страница 45: ...Temperature difference above the hot water setpoint to return to standby mode R06 Min Hot Water Setpoint 40 C Minimum hot water setpoint allowed R07 Max Hot Water Setpoint 65 C Maximum hot water setp...

Страница 46: ...ump to match the current heat loss of the building This is achieved by adjusting the heating flow temperature according to the outdoor temperature As the outdoor temperature drops the heating flow tem...

Страница 47: ...is not high enough The maximum temperature that the DHW storage cylinder reaches should be recorded in the commissioning certificate and the DHW cylinder setpoint should be set to 3 degrees below thi...

Страница 48: ...of service operations however it is not exhaustive Item Inspect Clean Test Electrical Connections Heating Circuit Filter Inhibitor Concentration of Heating Solution Heating Circuit Pressure Heating M...

Страница 49: ...ve dropped significantly this may indicate a blockage in the system or a problem with the pump Further investigation is required Insulation Inside Unit The condition of pipe insulation and sound proof...

Страница 50: ...faulty or disconnected Test the operation of the refrigerant suction line temperature sensor and re connect replace if necessary P153 Evaporator Temperature Sensor Error The temperature sensor is fau...

Страница 51: ...ing Protection The ambient temperature is low Test the operation of the ambient temperature sensor and re connect replace if necessary E29 Secondary Anti freezing Protection The ambient temperature is...

Страница 52: ...e AC input voltage is high causing the input current to be high Check the input voltage measurement F09 Input Voltage Read Error The input voltage reading is incorrect out of range Check the input vol...

Страница 53: ...erms of gas pressure and charge F22 AC Input Over Current Error The AC input current is too high Check the current measurement and adjust replace if necessary F23 EEPROM Alarm MCU Error Replace board...

Страница 54: ...w temperature in the Temperature sub menu The appliance has been producing heat for some time but the property heat demand has still not been satisfied Flow temperature set too low Airlocks in heating...

Страница 55: ...the property of Warmflow All replaced and or repaired parts shall assume the status of the original part for the purposes of this warranty and this warranty shall not be extended by the replacement o...

Страница 56: ...armflow will have no responsibility or liability for repairs or works performed by a person who has not been authorised by Warmflow Warmflow will accept no liability for the cost of repairs resulting...

Страница 57: ...es fire floods rain freezing excessive moisture or extended exposure to humidity power surges and acts of God k Any defects that appear after the customer makes any modification or alteration to the a...

Страница 58: ...s registered engineer Any fluids within the appliance must be drained and disposed of in line with local regulations Care should be taken when handling the appliance due to weight use appropriate PPE...

Страница 59: ...ificate using BLOCK CAPITALS Please write legibly Ensure that the certificate is signed by both the Competent Person and the Customer Register the Appliance Remove the white copy of the Installation C...

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Страница 63: ...heets by the Warmflow or other competent engineer conducting the service Service records must be retained for inspection upon request by the manufacturer All product warranties will be invalidated if...

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Страница 76: ...al is accurate at the date of printing E OE but will be superseded and should be disregarded if specifications and or appearances are changed in the interests of continued product improvement ASHP MAN...

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