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Instructions condensing  Air heaters type XR version XR-GB-4001-a 

 

 

 

 

Page 3/25 

2

 

General 

2.1  Safety warnings 

The installation and maintenance of this air heater should be performed by an authorized 
qualified competent installer in accordance with this manual, using calibrated equipment. 
 
This heater must be installed in accordance with the manufacturer's instruction and local codes.  
The qualified installer needs to follow the local health and safety codes. 
 
This appliance may only be operated and serviced by sufficient instructed people. Failing to 
follow the instructions can lead to damage to the appliance or the installation.  
 
This appliance can be used by children aged from 8 years and above and persons with reduced 
physical, sensory or mental capabilities or lack of experience and knowledge if they have been 
given supervision or instruction concerning use of the appliance in a safe way and understand 
the hazards involved. Children shall not play with the appliance. Cleaning and user 
maintenance shall not be made by children without supervision. 
 
Always follow these safety instructions: 

  Make sure that the area around the appliance is dry when working on the appliance. 

  Always close the doors and inspection hatches unless adjusting and checking the heater. 

 
Before working on an already installed heater: 

-  Set the thermostat to lowest setting. 
-  Close the main gas switch. The main gas switch should be situated upstream in the gas 

line near the heater. 

-  Turn off all electric power to the appliance 

 
After working on the heater always check for gas leaks. 
Close the doors and hatches of the appliance. 
 

2.2  Important checks before installation 

2.2.1 Pre-check instructions 

Before unpacking and installation, please check (i.e. on the data badge) if the heater is in 
accordance with the order and if it is suitable for the local present provisions (gas type, gas 
pressure, electrical supply etc.) 
The heater has been tested in detail on safety and correct operating settings before leaving the 
factory. It has been adjusted for the type of gas that is stated on the data badge. Should there 
be any doubt, please contact your supplier.  

2.2.2 Gas type 

The unit is suited for OR Natural gas OR Propane gas. On the labels on the packaging and the 
heater can the gas type that the heaters is set up for can be found. In case the heater needs to 
be converted to another gas type contact your supplier. It can only be converted by the 
manufacturer or its representative. 

2.2.3 Standards 

The Installation must comply with all applicable local and national standards. 
The installation of the air heater must be in accordance with the relevant requirements of the 
Gas Safety regulations (for example in GB; The Institute of Gas Engineers IGE UP-1 and 2), 
building regulations and the IIE regulations also incorporating the gas safety (installation and 
use) regulations. Other national and/or local regulations may apply (the Local Authority ,Fire 
Officer and Insurers)

  

Содержание XR Series

Страница 1: ...on from 2019 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE Date 01 02 2019 Instruction manual version XR GB 400...

Страница 2: ...L 11 5 FUNCTIONING OF THE UNIT 14 5 1 GENERAL 14 5 2 BURNER CYCLE 14 5 3 DELTA T REGULATION TEMPERATURE CONTROLLED DE STRATIFICATION FAN 14 5 4 SUMMER VENTILATION 14 5 5 HIGH LIMIT PROTECTION 15 5 6 F...

Страница 3: ...switch The main gas switch should be situated upstream in the gas line near the heater Turn off all electric power to the appliance After working on the heater always check for gas leaks Close the doo...

Страница 4: ...be prevented that chlorine or other corrosive containing vapours are sucked into the air intake These vapours will result in corrosion of the heat exchanger and a leakage of condensate and flue gas De...

Страница 5: ...0 450 0 450 0 600 Electrical Power stand by kW 0 004 0 004 0 004 0 004 0 004 0 004 Electrical Current max A 1 1 1 1 1 1 2 0 2 0 2 6 Emission efficiency s flow 96 1 93 3 90 6 91 7 91 2 90 8 Seas space...

Страница 6: ...Instructions condensing Air heaters type XR version XR GB 4001 a Page 6 25...

Страница 7: ...of the heater The heater can be installed horizontally or on an angle of maximum 45 degrees downwards When the heater is installed other than horizontal Always re adjust the CO2 setting from the gas...

Страница 8: ...001 a Page 8 25 Available suspensions Standard bracket Design bracket Horizontal or vertical horizontal vertical rotatable XR10 30 GA 8610 XR10 30 GA 8630 XR40 60 GA 8620 Suspension kit vertical Suspe...

Страница 9: ...w voltage bus communication 4 3 2 Room thermostat The heater can only be controlled by special modulating Winterwarm room thermostats The Multi Therm Comfort modulating digital clock thermostat with o...

Страница 10: ...roof or wall terminal and also for the piping between the heater and the terminal Only so the installation is approved Do not use terminals for condensing appliances This can lead to water inside the...

Страница 11: ...tem This however will evaporate if the heater is operating for a longer period of time If the straight length of the discharge flue is longer than 4 meters this condensation will not evaporate again a...

Страница 12: ...the clamp yet 9 Fit the gasket and the twin tube connection Make sure that the gasket is not damaged Ensure that the flue tube and the air inlet tube are not exchanged the flue tube is the pipe in the...

Страница 13: ...only with allowed lubricant from the manufacturer Maximum 1 of soap or water is allowed ATENTION Do not use grease Vaseline or oil Fixation Fix every elbow on or near the socket Exception when connect...

Страница 14: ...Burner off Gas valve closes the flame stops 11 Post Purge Burner fan purges with fresh air System fan cools the heat exchanger Minimum burn time 4 minutes The heater will always burn minimum 4 minutes...

Страница 15: ...age 6 Putting into operation and adjustment 6 1 General Prior to packaging each unit is checked in detail on safety and functioning It is adjusted to the right efficiency of combustion In general the...

Страница 16: ...rews to adjust the gas control the Offset adjuster and the Ratio adjuster The Offset adjuster is used in Low fire The Ratio adjuster is used in High fire Put the heater into operation at high fire thr...

Страница 17: ...urner fan Burner fan does not work 6 L 6 L 7 Burner fan Burner fan rotates at the wrong speed 7 L 8 9 10 11 12 Internal error Internal error 13 L 13 Pressure switch Pressure switch is closed in stand...

Страница 18: ...ltage too hot E 67 Pressure switch Too many pressure switch errors 11 E 68 Flue temp sensore Flue temperature too high 3 E 69 internal Appliance temporarily paused automatic restart will follow 13 War...

Страница 19: ...k the error code after a new power up Case 13 Internal error Power up the heater again else replace the print board Case 14 Pressure switch closed during stand by When the heater is in standby the pre...

Страница 20: ...the inspection switch off the electric power to the heater with the maintenance switch and close the manual gas valve Take out the burner complete with flange and pre mix fan by unscrewing the 6 off M...

Страница 21: ...d to be set as follows S1 switch 1 at the ON position and J14 at 1 The change of these switches need to be performed without power on the Heater otherwise these settings take no effect 9 3 Installatio...

Страница 22: ...ype XR version XR GB 4001 a Page 22 25 PE L 5 4 N 5 4 5 4 5 4 22 C L N PE L N L N PE L N L N PE L N L N 1 2 3 4 5 6 7 8 ON 1 0 1 2 3 4 5 6 7 8 ON 1 0 S1 J14 1 2 3 4 5 6 7 8 ON 1 0 1 2 3 8 1 2 3 22 C L...

Страница 23: ...N 5 6 RT N L 230 Vac L N 11 12 22 C 20K 25 C 22 C F1 20K 25 C 20K 25 C J9 1 J9 3 J9 2 J9 4 J6 1 J6 8 J6 2 J6 9 J6 3 J6 10 J6 4 J6 11 J6 5 J6 12 J6 6 J6 13 J7 1 J7 2 J7 3 J7 4 J7 5 J7 6 J7 7 J7 8 J7 9...

Страница 24: ...GA3000 GA3000 GA3000 GA3000 GA3000 GA3000 7 System fan IX4201 IX4201 IX4201 IH4206 IH4206 GX4207 8 Main board EBM 966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 Pressure switch GX3932 GX3932 GX3932...

Страница 25: ...Instructions condensing Air heaters type XR version XR GB 4001 a Page 25 25 11 3 Exploded view XR40 60 11 5 6 13 8 1 2 9 12 11 14 10 7...

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