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Instructions condensing  Air heaters type HR version HR-GB-4001-a 

 

 

 

 

 

 

 

Page 

Case 10

:  Safety relay error 

 

Plug J2 is not connected well, the bridge on connector J2 between 1 and 4 is not 
connected well. 

 

Otherwise change print board. 

Case 11

:  Insufficient air transport over the heat exchanger 

 

Check the pressure switch and the connections  

 

Check the heat exchanger for flue leakage 

Case 12

:  E-fault is 24 hours present. 

 

An E fault should disappear after a while. When this error is present longer than 24 hr, 
something is wrong. Check the error code after a new power up. 

Case 13

:  Internal error. 

 

Power up the heater again, else replace the print board. 

Case 14

:  Pressure switch closed during stand by. 

 

When the heater is in standby, the pressure switch should be in the rest position. When 
it is in the closed position the contact could be stick, or water could be in the small 
hose. 

 

Replace the switch or dry the hose. 

Case 15

:  Flame detected after closing of the gas valve. 

 

The gas valve closes too slow, replace the gas valve 

 

The ionisation electrode is wet. Dry or clean the electrode. Or change the electrode. 

Case 16

:  Flame detected before opening the gas valve. 

 

Check it there is really a flame before ignition, if that is the case, replace the gas valve 

 

The ionisation electrode is wet. Dry or clean the electrode. Or change the electrode. 

 
Heater does start, but shows other problems: 
 
Heater ignites explosively, has often flame failures: 

 

Check the right setting of the gas control, the right CO

2

 setting is important for the 

correct ignition. 

 

Check the ignition cable (1kOhm )  

 

Check the setting of the ignition electrode, the spark has to be formed between the 
electrodes and not between the electrode and the burner. 

 
Insufficient output 

 

The heat output of the heater will be insufficient if there is too much resistance in the 
inlet- or outlet flue system. In this case the premix-burner-fan will be on full speed, but 
because of the high resistance too little air is moved and therefore also too little gas. 
The pressure in the outlet flue for example, will normally never be above 30 Pascal.  

Non modulating system fan 

  System fan (M1) does not start or does not vary in speed; Check first the functioning of 

this fan by connecting it to 230 Volts. Check with a multi-meter if the different lower 
tensions are secondary present on the transformer as well. The fuse could have failed. 
If the motor and transformer are OK, the cause of the problem must be in the heater 
control, as the heater control dictates the different voltages from  the transformer to the 
fan-motor. In that case, replace the heater control. 

9

 

 Maintenance / spare parts  

The heater must be inspected and cleaned regularly (once  a year) by a qualified installer who 
understands this appliance.  
This is all the more important as the circumstances are heavier, especially in case of dust, 
humidity, high frequency of switching on/off etc. 
 

Activities: 

9.1  General inspection 

  Check the overall condition of the installation. Check the heater, the thermostat, the wires 

and the gas line. 

Содержание HR10

Страница 1: ...on from 2019 THIS DOCUMENT MUST ABSOLUTELY BE READ BEFORE STARTING THE INSTALLATION INSTRUCT USER AND LEAVE THIS DOCUMENT WITH HEATER FOR REFERENCE Date 01 02 2019 Instruction manual version HR GB 400...

Страница 2: ...WALL TERMINAL 14 7 FUNCTIONING OF THE UNIT 17 7 1 GENERAL 17 7 2 BURNER CYCLE 17 7 3 DELTA T REGULATION TEMPERATURE CONTROLLED DE STRATIFICATION FAN 17 7 4 SUMMER VENTILATION 18 7 5 HIGH LIMIT PROTECT...

Страница 3: ...itch The main gas switch should be situated upstream in the gas line near the heater Turn off all electric power to the appliance After working on the heater always check for gas leaks Close the doors...

Страница 4: ...ke These vapours will result in corrosion of the heat exchanger and a leakage of condensate and flue gas Defects caused by this are not covered by guaranty Please consult your supplier This is also th...

Страница 5: ...fficiency s flow 97 6 96 4 94 6 95 0 94 8 94 6 Seas space heating efficiency 90 4 90 1 88 7 89 9 89 2 89 4 NOx emission GCV mg kWh 30 21 33 40 31 44 NOX class 5 5 5 5 5 5 Flue amount max kg hr 19 4 31...

Страница 6: ...Electrical current A 3 9 4 4 4 7 Emission efficiency s flow 95 5 95 6 95 5 Seas space heating efficiency 88 8 89 0 89 1 NOx emission GCV mg kWh 38 33 36 NOX class 5 5 5 Flue amount max kg hr 128 4 160...

Страница 7: ...0 20 575 795 670 565 575 650 125 470 545 M10 4x M10 M10 115 140 110 100 105 Gas 3 4 ext INO80 OUTO80 325 400 180 35 85 180 815 470 650 125 4X M10 565 670 1065 Gas 3 4 ext 100 115 105 110 140 35 85 IN...

Страница 8: ...the heater The heater can be installed horizontally or on an angle of maximum 45 degrees downwards When the heater is installed other than horizontal Always re adjust the CO2 setting from the gas val...

Страница 9: ...4001 a Page B 150 390 A C XR10 30 XR40 60 HR10 20 HR30 40 A 550 665 B 640 815 C 800 990 Available suspensions Standard bracket for type HR10 to 40 Design bracket type HR10 and 20 Horizontal horizontal...

Страница 10: ...working and standing supply pressure must be a minimum of 17 mbar and a maximum of 30 mbar measured at the inlet pressure nipple of the gas control in the heater In case the heater needs to be convert...

Страница 11: ...ir can circulate free pass the thermostat Take notice that the sun does not shine directly upon the thermostat in the winter Do not place the thermostat on a cold wall Place the thermostat on an inner...

Страница 12: ...se one flue pipes from the same diameter as the flue spigots on the heater Different manufacturers have different connections systems from the flue pipes It is not allowed to combine systems from diff...

Страница 13: ...HOH 110 HR10 up to 60 horizontal discharge art IA8216 HR10 up to 60 vertical discharge art IA8214 roof distance 0 5m IA8217 The following flue terminals are allowed 1775 O200 990 O130 HOH 225 max 300...

Страница 14: ...ensate should be drained away to the sewer The condensate outlet from the heater should never be closed Protect the condensate drain from freezing Ice can also close the condensate drain To be sure th...

Страница 15: ...nnection Make sure that the gasket is not damaged Ensure that the flue tube and the air inlet tube are not exchanged the flue tube is the pipe in the centre of the flue terminal 10 Finally secure the...

Страница 16: ...y with allowed lubricant from the manufacturer Maximum 1 of soap or water is allowed ATENTION Do not use grease Vaseline or oil Fixation Fix every elbow on or near the socket Exception when connecting...

Страница 17: ...nd starts to modulate 9 Minimum Before the flame stops the burner will modulate to minimum power 10 Burner off Gas valve closes the flame stops 11 Post Purge Burner fan purges with fresh air System fa...

Страница 18: ...there is sufficient movement of combustion air through the heat exchanger by measuring the pressure difference over the heat exchanger If the pressure difference is too low in the pre purge phase the...

Страница 19: ...de will automatically end 7 Adjusting the gas control In principle it is not necessary to adjust the gas control after putting the unit into operation In case it needs to be adjusted e g after fitting...

Страница 20: ...not react too soon and the signals of the LEDs and the code on the display on the electronic circuit board Volatile lock out Can only be reset by hand Display Explanation Cause L 0 Internal error Inte...

Страница 21: ...ive Case 2 There is not enough gas pressure The mixture of gas air is poor adjust the gas valve The gas valve does not open check during ignition for 230V on the valve Check whether the ignition elect...

Страница 22: ...me failures Check the right setting of the gas control the right CO2 setting is important for the correct ignition Check the ignition cable 1kOhm Check the setting of the ignition electrode the spark...

Страница 23: ...right The distance between the electrode and the burner should be 5 0 0 5 mm The distance between the two electrodes should be 3 6 0 4 mm Check the setting of the ignition electrode the spark has to b...

Страница 24: ...on Each heater needs his own unique number to recognise the heater by the room thermostat The number of the heater can be set by the micro switch on the heater control in the heater The number at the...

Страница 25: ...5 6 7 8 ON 0 1 1 2 3 4 5 6 7 8 ON 0 1 J14 J14 S1 S1 Heater 1 Heater 2 Heater 3 Heater 4 HR80 100 of 120 Module 1 HR80 100 of 120 Module 2 1 2 3 4 max 4 modules max 8 heaters At the first HR80 100 of...

Страница 26: ...J8 1 J8 2 J6 7 J6 14 T1 J2 1 6 J1 1 J1 5 J1 2 J1 6 J1 3 J1 7 J1 4 J1 8 J3 2 J3 6 J3 1 J3 7 J3 3 J3 8 J3 4 J3 9 J3 5 J3 10 J4 2 J4 3 J4 5 J4 4 J4 1 J4 6 J5 1 J5 2 J5 4 J5 3 4 3 1 2 J25 LED RESET 4 3 1...

Страница 27: ...0 GA3000 GA3000 GA3000 GA3000 GA3000 7 System fan IX4201 IX4201 IX4201 IH4206 IH4206 GX4207 IH4206 IH4206 GX4207 8 Main board EBM 966 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 GY5901 9 P...

Страница 28: ...Instructions condensing Air heaters type HR version HR GB 4001 a Page 12 4 Exploded view HR80 120 7 5 6 8 2 1 11 10 14 13 9 12...

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