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WAMGROUP S.p.A

Via Cavour, 338

41030 Ponte Motta

Cavezzo (MO) - ITALY

Manual No. SEP.QE_SEPCOM_SIP-BED-EASY--.M.A3.0722.EN

Issue: A3 Latest update: July 2022

ORIGINAL INSTRUCTIONS IN ENGLISH

SEPCOM

SIP BED Easy

CONTROL PANELS FOR

SEPCOM BEDDING

SCREW PRESS SEPARATORS

ASSEMBLY AND
MAIN INSTRUCTIONS
FOR USE AND
MAINTENANCE

Содержание SEPCOM SIP BED Easy

Страница 1: ...Via Cavour 338 41030 Ponte Motta Cavezzo MO ITALY Manual No SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 Latest update July 2022 ORIGINAL INSTRUCTIONS IN ENGLISH SEPCOM SIP BED Easy CONTROL PANEL...

Страница 2: ...EN ISO 9001 ensures that the entire production process starting from the processing of the order to the technical service after delivery is carried out in a controlled manner that guarantees the quali...

Страница 3: ...Safety distances 6 2 2 Emergency stop 6 2 3 Protection degree 7 2 4 Safety switches 8 2 5 Technical data 8 2 6 Mandatory electrical connections 9 2 7 Pneumatic connection 10 3 0 COMMISSIONING 11 4 0 S...

Страница 4: ...he low voltage control panels carried out by unauthorized non trained personnel 1 2 Symbols meaning and use This manual contains symbols meant to recall the user s attention as regards the safety regu...

Страница 5: ...e been installed ensure a sufficient distance that allows heat dissipation The electric panel has to be used only for the intended purpose all other uses are considered improper and therefore dangerou...

Страница 6: ...from a main electrical panel previously installed or already fitted on the plant The levels as well as the other users connected to a separation system pump and agitator can only be managed from the m...

Страница 7: ...carry out a visual inspection to ensure no damages have occurred during ship ping and that the data on the plate correspond to those present on the acknowledgement of order If the panel is not to be...

Страница 8: ...r voltage current and frequency c for the electrical connection follow the wiring diagram d check and provide the recommended cross section values of the power supply lines e make sure the earthing is...

Страница 9: ...g Incorrect installation and electrical connections can cause serious damage to persons the equipment the electric panel and to plants connected thereto Important The installer must issue a declaratio...

Страница 10: ...n the documentation of the control panel Caution It is the installer s responsibility to make sure the electrical load connected and the current values do not exceed the designed value of the control...

Страница 11: ...provided magnetic sensors mechanical interlocks take into account the environment in which the machine operates as the switch have to ensure an appropriate protection degree IP 2 5 Technical data Sup...

Страница 12: ...rol panel manages only the pneumatic counter pressure system For more details check the wiring diagram sheet 91 Important For the connection of the control panel to the three phased motor of the separ...

Страница 13: ...control panel which powers it On the other hand the air hoses for pressure regulation in the presser cylinders must be connected Item Description A PID controller B Air filter 1 Air outlet towards the...

Страница 14: ...the panel is powered Danger Warning Check the suitability of the supporting plane as well as the support structures on which the control panel is to be installed Check the suitability of manoeuvring...

Страница 15: ...UAL switch 6 START and STOP RESET cycle button 7 Pressure switch box 4 1 1 FIRST START UP OF THE CONTROL PANEL Once the control panel has been connected according to the indications given in the attac...

Страница 16: ...trol 1 Access to manual operation 2 Access to automatic operation 3 Access to operator settings 4 Access to technical settings 5 Access to the alarms screen These buttons control different functions d...

Страница 17: ...ap the buttons on the users side to start the corresponding electric motor Tap the separator image to start the separator the indicator light on the side will turn from dark green off to bright green...

Страница 18: ...enu 4 Absorption set Amps 5 Absorption detected Amps 6 Separator ON OFF status 7 Pneumatic system pressure bar 8 Timer progress minutes of operation 9 Active alarms 10 Date 11 Time 12 Timer setting ru...

Страница 19: ...d agitator Use the arrow to go back to the previous page Check the page 20 for default values When the components are managed in automatic mode the use can check the maintenance status and select the...

Страница 20: ...ined personnel required By default the main menu looks like in picture below with THE OPERATOR SETTINGS and TECHNICIAN SETTINGS keys off To access the settings you need to first log in using the crede...

Страница 21: ...4 Tap the 123 key to access the numeric keypad Type the password provided by the installer Tap Enter to confirm 5 Tap the padlock image once to unlock the access 6 Finally tap confirm On the main menu...

Страница 22: ...to the minutes lapsed Screen 1 no Control 1 Change page main menu 2 Change language 3 Displays the operation hours timer expressed in minutes 4 Displays timer and the hours set expressed in minutes 5...

Страница 23: ...the version of the software installed enable disable the agitator user choose between level based or activation based operation from external signal and also reset the software to the factory setting...

Страница 24: ...1 Change page main menu 2 Next page 3 Counter cone pressure upon separator start up 1 0 bar 4 Delay time between feeding pump start and separator start 5 0 sec 5 Separator electric motor rated curren...

Страница 25: ...ction time of the pneumatic system in the event of an error between the measured value and the set value 2 sec 5 Derived reaction time of the pneumatic system in the event of an error between the meas...

Страница 26: ...e nipple operation days days left before maintenance is required 60 days 5 Separator screen operation hours hours left before maintenance is required 1000 h 6 SEPCOM separator screen screw operation h...

Страница 27: ...abling the agitator user if provided and connected to the control panel If the icon is stricken out by a red line no agitator is installed 4 Selecting the control over the separation process You can d...

Страница 28: ...ngs or press NO to cancel After having performed the maintenance required by the system it is necessary to reset the operation hours of the related user by pressing on the image of that specific user...

Страница 29: ...careful not to touch any key 3 Tap the two corners of the screen quickly and alternately until a new screen appears on the monitor 4 Tap on the System folder 5 Tap on Date time 6 Type the local date...

Страница 30: ...n the agitator Warning PUMP MAINTENANCE Maintenance required on the feeding pump Warning SEPCOM MAINTENANCE Maintenance required on the separator check the oil level in the gear reduction unit Warning...

Страница 31: ...he operation hours of the users 4 Reset manually the operation hours left column using the numeric keypad check the section How to reset the operation hours The red flag on the screen edge will automa...

Страница 32: ...onditions of the panel and the decay of the warranty The responsibility deriving from any potential intervention will fall on the executioner as in fact it becomes the manufacturer Objectives of the m...

Страница 33: ...he maintenance rate The proper knowledge of the factors previously indicated allow creating a maintenance schedule which re duces to minimum the possible hitches it ensures the necessary plant safety...

Страница 34: ...mmed original spare part Check if voltage reaches the electric panel It is not possible to changes the configura tion from the control panel The plant is running Shut down the plant The panel warns th...

Страница 35: ...shuts down with no delay when the minimum level is enabled If the agitator motor is running and the level remains above the mini mum it is normal for it not to stop The level displayed exceeds the mi...

Страница 36: ...xceeded the maxi mum therefore the system will enable the pump but the level is actually lower Check the working of the level indicator Ensure there is no material that distorts the functioning of the...

Страница 37: ...b more than expected Ensure that there is no actual motor overheating and replace where appropriate Reset the thermal protection that has tripped Immediate interruption of all system functions Emergen...

Страница 38: ...SCENARIO CAUSES CONDITION CORRECTIVE ACTIONS The plant is shut down The water level in the outlet tank is higher than the value allowed Empty the tank according to the procedures of refer ence Red sc...

Страница 39: ...hiocchi 12 41124 Modena MO Italy Copertina Cover SEPCOM Bedding SEPBEDH WIRING DIAGRAM Copyng of this document and giving it to other and the use or comunications of the contents thereof are forbidden...

Страница 40: ...ltage V Number of Phase Frequency Hz Corrente Nominale A Grado di Protezione P Anno di Costruzione Peso Kg Nominal Current A Level Protection P Construction Year Weight Kg Standard CEI EN Targa CE CE...

Страница 41: ...S QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING POTENZA POWER SIP BED EASY POWER POWER SUPPLY 24VDC 3 A POWER MOTOR SEPCOM FROM ELECTRICAL PANEL EXISTING SEPCOM POWER ASYNCHRONOUS MOTOR MACHINE...

Страница 42: ...39 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING AUX Aux SIP BED EASY WHITE AUX...

Страница 43: ...40 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING PLC Plc SIP BED EASY PLC PLC TOUCH...

Страница 44: ...OM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING INGRESSI PLC PLC INPUT SIP BED EASY PLC INPUT IF PRESENT ONLY MINIMUM LEVEL CONNECT THE WIRE 410 TO 24V EXTERNAL CYCLE POWER ON CYCLE MAN AUT START CYCLE S...

Страница 45: ...EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING OUTPUT PLC output plc SIP BED EASY OUTPUT PLC START SEPCOM START PUMP START AGITATOR SYSTEM ACTIVATED ST...

Страница 46: ...A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING IN OUT ANALOGICI analogic in out SIP BED EASY ANALOGIC IN OUT INPUT INPUT SHUNT OFF SHUNT OFF OUT BROWN WHITE PRESSURE CONTROL DIP switch...

Страница 47: ..._SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING USCITE SEGNALI signals output SIP BED EASY SIGNALS OUTPUT START SEPCOM START PUMP START AGITATOR...

Страница 48: ...n o EXT EMERGENZA INTERVENUTA N C emergency intervened n c START CICLO LIVELLO MAX NO RITENTIVO start cycle max level no retention INTERVENTO TERMICO NO thermal intervention no INT INGRESSI PER COMAND...

Страница 49: ...SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING LAYOUT Layout SIP BED EASY SUPLY 24VDC ANOM ALY CYCLE MAN AUTO CYCLE START STOP LA...

Страница 50: ...47 2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING LAYOUT Layout SIP BED EASY LAYOUT...

Страница 51: ...2 SEP QE_SEPCOM_SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING MORSETTIERE E CONNETTORI clamps and connectors SIP BED EASY CLAMPS AND CONNECTOR...

Страница 52: ..._SIP BED EASY M A3 0722 EN Issue A3 07 22 A ANNEXES QE SEPCOM SIP BED EASY 2PM_WAM0157 EASY SIP BEDDING Distinta Materiali bill of materials SIP BED EASY LIST OF DEVICES Abbreviated name Position Code...

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