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1 General

1.1 

Identification of Model Version

Models:

 

Automatic Spray Gun PILOT WA 800-Serie

Types:

 

WA 800 

(Standard with internal control) 

V 20 800

 

WA 805 

(Standard without internal control) 

V 20 805

 

WA 810-U 

(circulation with internal control) 

V 20 810

 

WA 815-U 

(circulation without internal c.) 

V 20 815

 

WA 820-HVLP 

(Low pressure with internal control) 

V 20 820

 

WA 825-HVLP 

(Low pressure without internal control) 

V 20 825

 

WA 830-HVLP-U  (Low pres.-circulation with internal c.) 

V 20 830

 

WA 835-HVLP-U  (Low pres.-circulation without internal c.)  V 20 835

 

WA 840-MP 

(Mediem pressure with internal control)  V 20 840

 

WA 845-MP  

(Medium pressure without internal c.) 

V 20 845

 

WA 850-MP-U 

(Medium pres.-circulation with internal c.)  V 20 850

 

WA 855-MP-U 

(Medium pres.-circulat. without internal c.)  V 20 855

 

WA 870-K 

(Adhesive version) 

V 20 870

 

WA 871-K-U 

(Adhesive version-circulation) 

V 20 871

 

WA 872-HVLP-K  (Low pressure-adhesive version) 

V 20 872

 

WA 873-HVLP-K-U (Low pressure-adhesive version-circulation)  V 20 873

Manufacturer:

  WALTHER Spritz- und Lackiersysteme GmbH

 

Kärntner Str. 18-30

 

D-42327 Wuppertal

 

Tel.:  0202 / 787-0

 

Fax:  0202 / 787-2217

 

www.walther-pilot.de • Email: [email protected]

1.2 

Normal Use

The automatic spray guns PILOT WA 800, WA 805, WA 810, WA 815, WA 820, WA 

825, WA 830, WA 835, WA 840, WA 845, WA 850, WA 855, WA 870, WA 871, WA 872 

and WA 873 are exclusively designed for use with sprayable material types and gra-

des. All material conduction parts are made of stainless steel so as to permit handling 

of hydrous media such as:
• 

paints and lacquers

• 

greases, oils and corrosion preventives

• 

adhesive compounds

• 

ceramic glazes and

• 

pickling solutions

Should the materials which you want to spray not be listed above, please contact us 

for further and detailed information.

Plase note that sprayable material may only be applied to work pieces and/or similar 

items.

The temperature of the spraying materials shall never exceed 80 degrees Celsius.

The models PILOT WA 800 and the corresponding versions of adhesive coating 

PILOT WA 870-K - WA 873-HVLP-K-U are not designed for manual operation, and 

must be installed in a suitable gun mounting device.

The term normal use also implies that any and all safety warnings, operational hand-

ling details, etc., as stated in these operating instructions, must be carefully read, 

understood and duly complied with.

This equipment complies with the explosion protection requirements of Directive 

2014/34/EU (ATEX) for the explosion group, equipment category and temperature 

class indicated on the type plate. When using the equipment, the requirements spe-

cified in these Operating Instructions must be observed at all times. 

The technical data indicated on the equipment rating plates and the specifications in 

the chapter "Technical Data" must be complied with at all times and must not be 

exceeded. An overloading of the equipment must be ruled out.

The equipment may be used in potentially explosive atmospheres only with the autho-

risation of the relevant supervisory authority.

The relevant supervisory authority or the operator of the equipment are respon-

sible for determining the explosion hazard (zone classification). 

The operator must check and ensure that all technical data and the marking of the 

equipment in accordance with ATEX are compliant with the necessary requirements.

The operator must provide corresponding safety measures for all applications in 

which the breakdown of the equipment might lead to danger to persons.

 

If any irregularities are observed while the equipment is in operation, the equipment 

must be put out of operation immediately and WALTHER Spritz- und Lackiersysteme 

must be consulted.

Grounding / Equipotential Bonding

You must ensure that the spray gun is properly earthed (grounded) either separately 

or in connection with the equipment with which it is being used (maximum resistance 

10

6

 

).

1.3 

Improper Use

This spray gun shall not be used for purposes other than set forth in the above 

Chapter

 1.2 Normal Use

.  Any other form of use and/or application is prohibited.

Improper use is for example:

• 

spraying of material onto persons and animals

• 

spraying of liquid nitrogen, etc.

Содержание WA 800

Страница 1: ...Betriebsanleitung Operating Instructions PILOT WA 800 Modelle Models Automatische Spritzpistolen Automatic Spray Guns...

Страница 2: ...3 2 PILOT WA 800 PILOT WA 805 Mit Innensteuerung With internal control Ohne Innensteuerung Without internal control Seite 4 24 Page 26 46...

Страница 3: ...5 Standard ohne Innensteuerung V 20 805 WA 810 U Umlaufversion mit Innenst V 20 810 WA 815 U Umlaufversion ohne Innenst V 20 815 WA 820 HVLP Niederdruck mit Innensteuerung V 20 820 WA 825 HVLP Niederd...

Страница 4: ...07 34 Stopfbuchse 2 V 10 302 02 000 2 V 10 302 02 000 35 Stellschraube 2 V 10 170 10 300 2 V 10 170 10 300 36 Senkschraube 2 V 10 170 25 003 2 V 10 170 25 003 Ersatzteilliste WA 815 U ohne Innensteuer...

Страница 5: ...102 02 007 34 Stopfbuchse 2 V 10 302 02 000 2 V 10 302 02 000 35 Stellschraube 2 V 10 170 10 300 2 V 10 170 10 300 36 Senkschraube 2 V 10 170 25 003 2 V 10 170 25 003 Ersatzteilliste WA 845 MP ohne In...

Страница 6: ...V 66 101 53 015 28 Doppelnippel 1 V 00 101 01 003 2 V 00 101 01 003 1 V 00 101 01 003 29 Steckverschraubung 1 V 66 101 53 013 1 V 66 101 53 013 1 V 66 101 53 013 30a Verschlussstopfen 1 V 20 540 40 0...

Страница 7: ...800 Serie und die Ausf hrung f r die Kleberverarbeitung PILOT WA 870 K WA 873 HVLP K U sind keine handgef hrten Spritzpistolen und m ssen deshalb an einer geeigneten Halterung befestigt werden Die be...

Страница 8: ...uftdruck von 4 5 bar Bei den Modelle PILOT WA 840 MP bis WA 855 MP U betr gt der Eigangsluftdruck von 3 0 bis 3 3 bar f r einen Spritzluftdruck von 1 2 bis 1 4 bar 3 Sicherheitshinweise 3 1 Kennzeichn...

Страница 9: ...Inbetrieb und Au erbetriebsetzen Bevor Sie die Spritzpistole in Betrieb setzen k nnen m ssen folgende Vorausset zungen erf llt sein Der Steuerluftdruck muss an der Spritzpistole anstehen Der Zerst ub...

Страница 10: ...ritzmaterial passende Luftkopf Materiald se Nadel Kombination bildet eine aufeinander abgestimmte Einheit die D seneinlage Tauschen Sie immer die komplette D seneinlage aus damit die gew nschte Spritz...

Страница 11: ...t nicht garantiert werden Achtung Verwenden Sie zur Reinigung keine harten oder spitzen Gegenst nde Pr zisionsteile der Spritzpistole k nnten sonst besch digt werden und das Spritzergebnis ver schlech...

Страница 12: ...nadel Nadelfeder Gleitringflachdichtung O Ring des Kolbens Hinweis Die mit gekennzeichneten Bauteile m ssen vor dem Einbau in das Pistolenge h use mit einem s urefreien nicht harzenden Fett eingefette...

Страница 13: ...ritzpistole 86 dB A Luftverbrauch PILOT WA 800 Versionen PILOT WA 820 HVLP Versionen Zw lflochkopf Niederdruck Luftkopf Zerst uberluftdruck Luftverbrauch Eingangsluftdruck Luftverbrauch an der Pistole...

Страница 14: ...rculation version with internal control V 20 810 WA 815 U circulation version without internal c V 20 815 WA 820 HVLP Low pressure vers with internal control V 20 820 WA 825 HVLP Low pressure vers wit...

Страница 15: ...uffing box 2 V 10 302 02 000 2 V 10 302 02 000 35 Adjusting screw 2 V 10 170 10 300 2 V 10 170 10 300 36 Counter sunk screw 2 V 10 170 25 003 2 V 10 170 25 003 List of replacement parts WA 815 U witho...

Страница 16: ...07 34 Stuffing box 2 V 10 302 02 000 2 V 10 302 02 000 35 Adjusting screw 2 V 10 170 10 300 2 V 10 170 10 300 36 Counter sunk screw 2 V 10 170 25 003 2 V 10 170 25 003 List of replacement parts WA 845...

Страница 17: ...28 Double nipple 1 V 00 101 01 003 2 V 00 101 01 003 1 V 00 101 01 003 29 Push in fitting 1 V 66 101 53 013 1 V 66 101 53 013 1 V 66 101 53 013 30a Blanking plug 1 V 20 540 40 003 1 V 20 540 40 003 3...

Страница 18: ...esponding versions of adhesive coating PILOT WA 870 K WA 873 HVLP K U are not designed for manual operation and must be installed in a suitable gun mounting device The term normal use also implies tha...

Страница 19: ...pictograph and the accompanying warning note Warning indicate possible risks and dangers for yourself Possible consequences Injuries of any kind Caution This pictograph and the accompanying warning no...

Страница 20: ...Stopping Requirements The following requirements must be met before taking this spray gun into operati on control air must be available at the gun atomizing air must be available at the gun material p...

Страница 21: ...oling of Spray Gun Combinations of air cap material nozzle and needle designed to match specific spraying media tpyes and grades form a unit namely the nozzle insert assembly In order maintain the des...

Страница 22: ...tion The func tional reliability and efficiency of the gun can otherwise not be guaranteed Caution Do not use any hard pointed or sharp edged objects when cleaning the spray gun Any damage of the prec...

Страница 23: ...acidic non resinogenic grease prior to installation WALTHER Spritz und Lackiersysteme repair kits are available for PILOT WA 800 models spray guns including all wearing parts Article No V 16 800 06 3...

Страница 24: ...rom the spray gun 86 dB A Air Consumption PILOT WA 800 Models PILOT WA 820 HVLP Models Twelve bore air cap Low pressure air cap Atomizing air pressure Air consumption Air input of the spray gun Air co...

Страница 25: ...e Hand Held Spray Guns Automatic Spray Guns Low Pressure Spray Guns System HVLP Two Component Spray Guns Material Pressure Tanks Nonpressurized Tanks Agitator Systems Airless Equipment and Transfer Pu...

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