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Introduction 

Introduction

 

Congratulations on purchasing the 

finest electrochemical weld 

cleaning and passivation equipment available today. 

WALTER’s 

SURFOX

TM 

weld cleaning equipment quickly, 

easily and cost effectively removes the heat tint from heat 
affected zones on stainless steel and aluminum while 
completely passivating the stainless steel surface. 

SURFOX machines are equipped with self-regulating 
inverter boards, automatically monitoring and adjusting 
the current so as to ensure maximum cleaning effective- 
ness without loss of productivity. 

Before starting, please read the SURFOX 

owner’s manual 

completely as we take you step-by-step through the 
start-up, operating and maintenance procedures of your 
new SURFOX equipment. Your new SURFOX machine has 
been built with extra durability to stand up to the heavy 
demands of industrial use. However, like any piece of 
electrical equip-ment, care and safety should always be 
taken when using and maintaining this valuable invest- 
ment. With proper care and maintenance your SURFOX 
equipment will provide years of dependable service. 

To learn more about the other WALTER products, 
visit our website: 

walter.com 

Operation 

The SURFOX machine works by an electrochemical 
process to clean and passivate welds on stainless steel. 
SURFOX electrolyte solutions are phosphoric acid based, 
approved for food industry, and are activated by an 
electrical cur-rent to clean welds. The process takes only 
a few seconds without damaging or scratching the surface 
of the parts to be cleaned. 

Your SURFOX machine can clean: 

TIG welds

Plasma welds

Laser welds

Spot welds

MIG welds (with Pulse technology)

Basics of passivation: 

The cleaning of the welds is not only for aesthetic
purposes but most importantly for passivation.

Passivation is the treatment of stainless steel surfaces
to remove contaminants and promote the formation of
a thick and durable protective chromium oxide layer.

This passive layer will insure the corrosion resistance
of stainless steel.

If passivation is not done properly, stainless steel and
heat affected zones may start to rust.

Содержание SURFOX 305

Страница 1: ...SURFOX 305 User s Guide...

Страница 2: ......

Страница 3: ...ode 9 E Cleaning and passivating 9 F Neutralizing 9 7 Using the mini wand optional to clean and passivate 10 10 10 10 A Selecting the proper mode B Selecting the proper current type AC or DC on stainl...

Страница 4: ...intaining this valuable invest ment With proper care and maintenance your SURFOX equipment will provide years of dependable service To learn more about the other WALTER products visit our website walt...

Страница 5: ...ure the switch is in its OFF position before plugging in or when moving the unit to avoid unintentional starting 15 Hold the wand rmly Do not overreach maintain good footing and balance at all times 1...

Страница 6: ...recompletelyemptyand all connecting lines disconnected The machine must be carefully packed in a suitable container and properly protected WALTER will not be held responsible for any damages resulting...

Страница 7: ...and solution supply lines Connect the hose to the adaptor by rotating the quick connect part of the hose clockwise and making sure the white dot ends in the locked position Accessory Outlet Marking a...

Страница 8: ...ing in con ned areas To activate this feature simply connect a compressed air line 150 PSI max 80PSI min to the tting at the back of themachine Thefumeeliminationsystemisautomatically activated when t...

Страница 9: ...Level 2 is for MIG welds Level 3 should be used with a lot of electrolyte solution with the air system only For marking or etching select AC for marking and DC for etching Level 1 has the lowest amper...

Страница 10: ...akesuretoletliquid owfor2minutes Themachinewill stopafter30secondswhennocurrentis owingthrough This mean you will have to press the ON button on the large wand 4 times to complete the purge C Connecti...

Страница 11: ...mode To start the automatic pumping mode press the ON button on the wand Once it is activated it will automatically pump the liquid The quantity of liquid can be selected from less to more E Cleaning...

Страница 12: ...the power to the hand wand stops the solution pumpandthefumeeliminationsystem ifconnected from operating Only poweris provided to the mini wand marking wand outlet Be sure work piece is grounded B Sel...

Страница 13: ...RFOX T electrolyte cleaning solution 100 ml Part no 54 A 001 6 per package SURFOX G electrolyte cleaning solution 100 ml Part no 54 A 061 6 per package Threaded brush adaptor Part no 54 B 150 1 per pa...

Страница 14: ...king useDCandSURFOX Etomakeanetching Onaluminum use AC and SURFOX M ALU to make a black marking and DC and SURFOX E to make an etching On titanium use AC and SURFOX M to do a blue marking INOX STAINLE...

Страница 15: ...d be kept moist not dripping 1 After weld cleaning use a clean cloth or paper towel and wipe the affected area in a squeegee action from left to right Then discard the cloth or paper towel You could a...

Страница 16: ...rt using a bench grinding wheel or angle grinder Note Be sure to install the O Ring located at the back of the insert whenever they are changed O Ring Worn edges on insert Inserts Tungsten insert 90 N...

Страница 17: ...OX N at the end of each working day Cleaning pads are available in three sizes Standard cleaning pad No 54 B 026 Use with insert 54 B 143 Inside corners cleaning pad No 54 B 027 Use with insert 54 B 0...

Страница 18: ...aning systems SURFOX G pH NEUTRAL Electrolyte Cleaning Solution Cleans up to 3 5 feet per minute 1 5 L 50 7 oz 54 A 065 STD Pack 1 STD Carton 4 5 L 1 3 gal 54 A 066 STD Pack 1 STD Carton 1 20 L 5 2 ga...

Страница 19: ...ing temperature is too high the machine will shut down the corresponding LED on the front panel with light and the unit will restart by itself when the temperature reaches an acceptable level The corr...

Страница 20: ...nductivity in the material the SURFOX system cannot work If there are two welds on top of the other the structure of thematerialhasbeenseriouslyaltered Theseareas may not be cleaned The quality of the...

Страница 21: ...sorreplacements havebeenmadeorwere attempted by anyone other than WALTER authorized service personnel and does not cover any damage caused by accidents modi cations use of improper accessories abuse o...

Страница 22: ...walter com...

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