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Assembly Instructions

H24d

Battery Charging

DANGER

BATTERIES PRODUCE EXPLOSIVE GASES

●

Charge the battery in a well-ventilated

area, so that gases produced while

charg ing can dissipate.

●

Keep sparks, flames, and smoking ma

terials away from the battery at all

times.

●

Make sure the battery charger is un-

plugged before connecting or discon-

necting cables to the battery.

1. Disconnect the battery terminals–negative (-)

first.

2. Charge the battery at 15 amps for 10 minutes.

DO NOT

exceed 20 amps maximum recom-

mended charging rate. Total charging time

should not exceed one (1) hour.

3. Reconnect the battery terminals starting with

the positive (+) terminal.

Battery Installation

IMPORTANT:

Make sure battery is securely

mounted in the frame. A loose battery may cause

damage to the case resulting in acid leakage and

severe damage to the machine. A hazard may be

created by damage to critical working parts and

safety systems.

Install the battery in the mower as shown in

Bat-

tery Installation

photo. Connect the positive (+)

first and then the negative (-) cable to the proper

battery terminal

[red cable and boot connects to

the Positive (+) terminal].

Slide the rubber boot

up and over the battery post, making sure it covers

the post completely

to prevent an electrical

short.

(+) Battery Cable

Connection

Battery Clamp Secured

by Wing Nut(s)

Battery Installation

(Viewed from RH Side)

Mower Deck Assembly

CAUTION

The engine must be off during the tractor

assembly and deck installation.

Deck Caster Wheels Installation

1. Remove the bolts and washers from each

deck caster wheel.

2. Install wheel on fork using bolts and washers.

3. Tighten the bolts and washers.

4. Grease caster wheel bearings and caster

wheel pivot bearings (one fitting for each pivot).

Deck Caster Wheel Installation

Содержание H24d

Страница 1: ...nd Save These Instructions For Safety Read All Safety and Operation Instructions Prior to Operating Machine Beginning S N 175742 P N 2000 40 Operator s Manual Safety Assembly Operating and Maintenance...

Страница 2: ...e injury to the operator or others If anything in this manual is confusing or hard to understand please contact your local authorized dealer or call our service department at 970 221 5614 for clarific...

Страница 3: ...eveling 23 Measuring Deck Levelness 23 Deck Leveling Procedure 24 Preoperating Checklist 25 Operating Instructions 28 Control Identification Location and Function 28 Ignition Switch 28 Engine Throttle...

Страница 4: ...ling System 62 Coolant Level 62 Security of Air Cleaner System 62 Battery 62 Cleaning the Terminals 63 Charging the Battery 63 Tire Pressure 63 Wheel Nut Torque 63 Sharpen Mower Blades 63 Drive Belts...

Страница 5: ...e tractor seat POWER TAKE OFF PTO transmits engine power to run the cutter blades REAR DISCHARGE RD discharges mowed material from the back of the mower deck RIGHT HAND RH refers to the right hand sid...

Страница 6: ...onents during the limited warranty period it is important to find a local authorized servicing agent of the com ponent manufacturer Any unauthor ized work done on these components during the warranty...

Страница 7: ...ng Action Coolant 50 50 Pre Mix Antifreeze Water Air Cleaner Remote Mounted Donaldson RadialsealTM 5 Walker P N 5090 8 Primary 5090 7 Safety Filter ELECTRICAL SYSTEM Battery 12 Volt 350 CCA Interstate...

Страница 8: ...de Drive Clutch and Brake Manual Belt Tightener Clutch and Band Brake Stops Blades within Five 5 Seconds of Disengagement TIRE SIZE Deck Caster Wheel 13 x 4 50 6 Pneumatic 6 Ply Drive 22 x 10 50 12 4...

Страница 9: ...arge Belt Driven Rear Discharge Belt Driven Side Discharge Cutting Width in cm 52 132 64 163 61 155 Cutting Height in cm 1 5 to 5 3 8 to 12 7 Height Adjustment in cm 1 4 1 Increments 15 Positions Blad...

Страница 10: ...SC Friction Adjustment Deck Support Arm Not Visible Deck Height Lift Chain Deck Lift Foot Pedal Raises Deck Cutting Height Release Lever Cutting Height Adjustment Tilt Up Hook Deck Tilt Up Socket Deck...

Страница 11: ...View and Left Side View Left Hand Drive Wheel Adjustable Footrest Fuel Gauge Muffler Fuel Pickup Line Tailpipe Coolant Recovery Tank Fuel Tank and Cap Utility Bed Hinged for Dumping Radiator Fan Guard...

Страница 12: ...Radiator Fan Radiator Cap PTO Clutch Lever Fuel Pickup Line Fuel Return Line Fuel Tank Cap Overflow Hose Fuel Tank LH Transaxle Lockout Arm Oil Fill Muffler Heat Shield Air Filter Restriction Gauge O...

Страница 13: ...d by Walker Manufacturing must take full responsibility for safety The Walker Rider Lawnmower has been designed with many safety features to protect the operator from personal harm or injury However i...

Страница 14: ...ed Control FSC out of NEUTRAL PARK 2 PTO Clutch ENGAGED or 3 Parking Brake DISENGAGED NOTE There is a 1 2 second time delay function on the seat switch to avoid engine power interruption when driving...

Страница 15: ...the slope To maintain control immediately 1 Release the steering levers and simultane ously 2 Move the FSC to the NEUTRAL PARK position When the machine is stopped or moving slowly engage the parking...

Страница 16: ...n 17 When using the tilt up deck observe the fol lowing a Do not move tractor with deck in tilt up position b Never tilt body forward with deck in tilt up position 18 In case of a clogged or plugged m...

Страница 17: ...tions 7 The fuel oil injection system operates under high pressure and can penetrate the skin and result in serious injury Unqualified persons should not remove or attempt to adjust the fuel injector...

Страница 18: ...12 8600 12 Warning carbon monoxide CO poisoning hazard CO emitted by a running engine can be deadly Do not operate indoors or in other enclosed areas Grease PTO shaft joints every 8 hours Location PTO...

Страница 19: ...lfunction Indicator Light 3 Low Engine Oil Pressure Warning Light 4 High Engine Coolant Temperature Warning Light Location Underside of Panel Behind Operator Seat Part Number 2107 5 1 Ground drive bel...

Страница 20: ...and engage parking brake before transporting or trailering with deck tilted up Location Deck Height Adjuster Part Number 2748 2 Move pin to desired height of cut Location Flex Coupler Guard in Front...

Страница 21: ...e ROPS locked fully upright and use the seat belt 3 Never use the seat belt if the ROPS is not locked fully upright 4 Do not operate the machine on slopes if the ROPS is not locked fully upright 5 Do...

Страница 22: ...e speed back to idle 2 Warning read Operator s Manual before operating the machine 3 Warning wear eye and ear protection when operating the machine 4 Warning read Operator s Manual before servicing or...

Страница 23: ...03 kPa Tailwheel 20 PSI 137 kPa Battery Service The battery comes sealed and is maintenance free so the electrolyte level will not need to be checked or filled Battery RH Drive Tire Ref Battery Locati...

Страница 24: ...sulting in acid leakage and severe damage to the machine A hazard may be created by damage to critical working parts and safety systems Install the battery in the mower as shown in Bat tery Installati...

Страница 25: ...ation PTO Shaft Guard Installation Position the shaft guard as shown and mount with two 2 1 4 20 x 1 2 in bolts Attach Guard Carrier Frame Tube Sockets PTO Shaft Guard Installation Tilt Up Roller Whee...

Страница 26: ...is not required for installation Coupler Installation Tool Retract Spring Loaded Quick Disconnect Ring PTO Coupler Tube PTO Coupler Installation Tool 4 Unhook lower edge of rubber debris guard and rai...

Страница 27: ...4 kg this adjustment is preset at the factory Counterweight Springs Clip Onto Body With Body Tilted Up Lynch Pins Lock Deck on Support Arms Not Visible Deck Counterweight Spring Installation Deck Leve...

Страница 28: ...or right front support chain clevises to level the deck 4 Measure the front to rear level of the deck using a straight edge as shown in the Deck Leveling illustration The rear measurement should be 1...

Страница 29: ...MPORTANT DO NOT permit dirt or other foreign matter to enter the fuel tanks Wipe dirt from around the filler cap s before remov ing Use a clean fuel storage container and funnel F CHECK ENGINE CRANKCA...

Страница 30: ...EATH MOWER DECK Refer to cleaning Grass Buildup in Mower Deck Housing on page 59 for deck tilt up and deck cleaning information DANGER Never operate cutter blades with deck in raised position because...

Страница 31: ...Pin Deck Secured in TILT UP Position F CHECK MOWER BLADE CONDITION SHARPNESS AND SECURITY OF MOUNT ING The blade mounting nuts on gear driven decks should be torqued to 60 lb ft 81 N m and the blade...

Страница 32: ...the key clockwise to the S position Do not hold the key in the S position longer than 10 seconds If the engine does not start return the key to the O position for at least 60 seconds before making a...

Страница 33: ...ody Latch Forward Speed Control FSC Forward Speed Control FSC has two functions One is to set forward travel speed and the other is to establish the NEUTRAL PARK position When the FSC lever is moved i...

Страница 34: ...lowing out of the return hose fitting Fuel Pump Primer Lever Fuel Pump Primer Lever 4 After bleeding the system tighten the return hose fitting bolt securely Steering Levers Each drive wheel is contro...

Страница 35: ...positive mechanical lock similar to the PARK posi tion on an automotive automatic trans mission If the tractor is moving when the brake is engaged it will result in sudden stoppage and possible inter...

Страница 36: ...during engine operation stop the engine immediately and correct the source of the problem before further engine operation IMPORTANT Continued operation of the engine with an illuminated oil pressure w...

Страница 37: ...ion The hourmeter provides maintenance reminders after certain hours of operation The hourmeter screen will start flashing the reminder one hour prior to the recommended interval and will continue unt...

Страница 38: ...r is not in the fully upright and locked position o Never lower the ROPS roll bar when operating in areas where there are slopes drop offs or other roll over hazards o Be aware there is no roll over p...

Страница 39: ...ried out If you fail to do so your health may be affected and the risk of accident increased CAUTION Before the tractor is used the safety switch must be checked for proper function The operation of t...

Страница 40: ...of the cover and loosen the hexagon nut size 13 mm situated behind it Set the armrests in the desired position 5 steps and tighten the hexagon nut Replace the cap onto the nut Refer to Figure 4 For Lu...

Страница 41: ...Position of the Steering Levers Forward Position No Control Change RIGHT WHEEL STEERING LEVER LEFT WHEEL STEERING LEVER Reverse Drive Wheel Motion Position Neutral Park Position Idle Position Fast Th...

Страница 42: ...y in the S position longer than 10 seconds If the engine does not start return the key to the O position for at least 60 seconds before making another starting attempt IMPORTANT DO NOT crank the engin...

Страница 43: ...ion and or the FSC is out of the NEUTRAL PARK position tractor stationary or moving for ward and the operator is not in the seat The function of this switch should be checked by the op erator raising...

Страница 44: ...and ground speed slow until learning the control response WARNING When moving forward DO NOT suddenly put the tractor in reverse by rapidly pulling on the steering levers especially when go ing downh...

Страница 45: ...or replaced be fore operating the mower DO NOT disconnect the safety switches they are for the operator s protection IMPORTANT DO NOT engage the blade clutch when transporting the mower across drives...

Страница 46: ...is due to a small amount of slippage in the hydrostatic trans missions especially when transmission fluid is warm Also engaging the parking brake is recommended when stopping or parking the machine i...

Страница 47: ...adjusted from operator s seat using the deck lift pedal to assist in raising the deck while adjusting the cutting height hitch pin 1 Disengage PTO and stop tractor 2 Push down on deck lift pedal until...

Страница 48: ...arm and move back to engage the step that holds the arm in the UP unlocked position 3 The mower will freewheel with the arms in the LOCKOUT position The levers must be in the highest position to compl...

Страница 49: ...highest setting 5 in 127 mm for the first pass and then make a second pass cutting to the desired height Use a slow setting on the FSC for trimming operations Make sure the mower is leveled properly f...

Страница 50: ...maneuver Avoid sharp turns or sudden changes in direc tion The maximum recommended slope operating angle is 15 degrees or 27 grade 60 in 16 in 15 Maximum Recommended Slope Do Not Operate on Steep Slo...

Страница 51: ...ctor with the deck in the tilt up position since both the roller wheels on the back of the deck may be damaged by moving the tractor The tilt up configuration should only be used when the tractor is p...

Страница 52: ...x 63 Check FSC Friction Lock x 66 Check Adjust Blade Clutch x 78 Clean Transaxle Housing x 61 Check Radiator Hoses and Clamps x 65 Change Transaxle Oil and Filter x 52 Replace Fuel Filter x 71 Replac...

Страница 53: ...rent types colors of coolants Maintain proper fluid levels in the radiator and overflow tank Air Cleaner System Use only Donaldson air cleaner elements Aftermarket elements may not seal in the air cle...

Страница 54: ...ck clean the area around the dipstick to keep any dirt or debris out of the engine 3 Remove the dipstick wipe off with a clean rag then reinsert the dipstick into the tube and press all the way down 4...

Страница 55: ...sket con tacts the sealing surface then tighten an additional 3 4 turn 8 Reinstall the drain plug Make sure it is tight ened to 10 lb ft 14 N m 9 Remove the fill cap on the engine valve cover and fill...

Страница 56: ...oil after the initial break in period of 75 100 hours Thereafter change oil every 400 hours of operation as follows 1 Thoroughly clean the exterior of the transaxle housing before servicing Remove ex...

Страница 57: ...l level and add if needed Repeat procedure until trans axles operate at normal noise levels and move smoothly in forward and reverse Grease Fitting and Oil Point Lubrication Lubricate the grease fitti...

Страница 58: ...rvoir Oil 20W 50 1 17 Throttle Control Cable Ends Oil 2 18 Engine Dipstick Oil 1 19 Tail Wheel Caster Fork Pivot Grease 2 20 RearAxle Pivot Grease 1 21 Rear Wheel Bearing Grease 2 Ident Lubrication No...

Страница 59: ...H24d Maintenance Instructions Lubrication 55 Chassis and Deck Lubrication Points 2 1 1 2 3 4 5 6 6 5 4 3 30 29 12 7 17 28 8 26 13 19 17 20 21 19 14 16 10 8 9 7 13 15 22 18 27 27 24 23 25 11...

Страница 60: ...de dust separation and automatic precleaning action Dai ly or frequent servicing of the air cleaner is not required Use the air filter restriction gauge on the air cleaner outlet to indicate when the...

Страница 61: ...se gentle action to mini mize the amount of dust dislodged as the filter is removed 3 Discard the filter element if excessive air flow restriction has been indicated by the air filter restriction gaug...

Страница 62: ...ty Filter Canister Outlet Tube Primary Filter Element Air Filter Element Replacement 10 Install the cover with the word TOP properly oriented to the top of the canister Give the cover a slight twist a...

Страница 63: ...any indication of deposits or scal ing inside the radiator use a commercial scale remover and flush the cooling system thor oughly before adding fresh coolant Use a pre mixed 50 50 solution of antifre...

Страница 64: ...t Up Latch Hitch Pin Deck Secured in TILT UP Position DANGER Do not operate the mower with deck in tilt up position Do not move the tractor with the deck in the tilt up position 6 Clean grass buildup...

Страница 65: ...housing use compressed air and or a pressure washer Pay close attention to any oily dirt buildup on the transaxle housings This may be the result of an oil leak If an oil leak is noticed contact your...

Страница 66: ...r must be thoroughly pre mixed before putting it in the engine adding pure anti freeze into the radiator may cause damage to the engine by causing overheating Security of Air Cleaner System NOTE The f...

Страница 67: ...nect the battery terminals negative first 2 Charge the battery at 15 amps for 10 minutes DO NOT exceed 20 amps maximum recom mended charging rate Total charging time should not exceed one 1 hour 3 Rec...

Страница 68: ...only the top of the cutting edge to maintain sharpness NOTE Blades can be sharpened with an electric blade sharpener conventional electric grinder or a hand file CAUTION ALWAYS wear eye protection and...

Страница 69: ...ere should be no movement of either drive tire If the tire s are creeping forward or reverse refer to Adjustments for Transmission Control Step 3 Neutral Function Adjustment on page 74 Straight Ground...

Страница 70: ...h the Forward Speed Control FSC and or PTO engaged or the parking brake disengaged With an operator in the seat the Forward Speed Control FSC and PTO disengaged the parking brake engaged and Oil Press...

Страница 71: ...d IMPORTANT ALWAYS use genuine factory replacement parts Substitute parts CAN result in product malfunction and possible injury to the oper ator and or others Drive Belts There are five 5 individual d...

Страница 72: ...ire lock pins and open Lower LH Belt Guard and PTO Belt Guard c Roll the belt off the pulley s and remove the belt Engine PTO Belt Belt Guards Open Engine Hidden for Clarity Engine PTO Belt Belt Guard...

Страница 73: ...ase the idler pulley Ground Drive Belt Assembly Disengaged 2 Reverse the procedure to install the ground drive belt Ground Drive Belt Assembly Engaged Raise Idler Pulley to Relax Belt LH Transaxle Gro...

Страница 74: ...will then slip off the LH spindle pulley and can be completely removed 2 Install the deck drive belt by reversing the removal procedure a Route the belt as shown on the belt routing decal located on t...

Страница 75: ...and inspecting mower blades if there are any of the following conditions of wear or dam age blades should be replaced for reasons of safe ty and performance of the machine An excessive amount of the...

Страница 76: ...procedure from Sharpen Mower Blades on page 63 If blades are re placed always use Walker original equip ment blades to ensure safety and optimum perfor mance The quality and performance of replace me...

Страница 77: ...o one an other If they are not equal adjust accord ingly The handles may or may not be even at this point NOTE The LH steering lever is non adjust able This procedure will require adjustment of the RH...

Страница 78: ...p position Tighten the jam nuts Correct FSC Lever NEUTRAL PARK Position Adjust Length of Rod to Position FSC Lever FSC Lever Position Adjustment 2 Securely block the tractor up so the drive tires are...

Страница 79: ...eel on that side begins to move for ward Then counting the turns required rotate the control rod counterclockwise just until the wheel stops and then begins to move in reverse Rotate the control rod b...

Страница 80: ...past the tracking adjustment nuts 5 If the machine is tracking straight throughout the speed range except at maximum speed use the following adjustment procedure a With the engine off place the FSC in...

Страница 81: ...sition Pull Steering Levers Back to Check Friction Lock FSC Friction Adjustment Test Checking Friction Lock 1 Place the FSC lever in the full FORWARD position and pull both steering levers fully back...

Страница 82: ...d then proceed with adjustment as follows Adjust the length of the clutch actuator link to achieve a clutch spring assembly bolt head clear ance of 1 4 in to 5 16 in 6 mm to 8 mm with the clutch engag...

Страница 83: ...ds after disengag ing the clutch Use the following procedures to check and adjust clutch disengagement and brake action Step 1 Idler Pulley Maximum Travel Adjust ment Loosen the brake band adjustment...

Страница 84: ...it will be neces sary to adjust the blade brake band nut to maintain these dimensions CLUTCH DISENGAGED CLUTCH ENGAGED 5 8 in to 3 4 in 16 mm to 19 mm Clutch Idler Pulley Travel Adjustment Blade Brak...

Страница 85: ..._______________________________________________________________________________ ______________________________________________________________________________________________________________ _________...

Страница 86: ..._______________________________________________________________________________ ______________________________________________________________________________________________________________ _________...

Страница 87: ...product alterations or failure to follow the instructions contained in the Operator s Manual for operation and maintenance B The customer shall pay any charges for making service calls and or for tra...

Страница 88: ...WALKERMFG CO 5925E HARMONYROAD FORTCOLLINS CO80528 970 221 5614 FORM NO 052422 PRINTED IN USA www walker com 2022 WALKER MFG CO...

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