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Agri-Vac Operator’s Manual 34-18148-6

64

6 TROUBLE SHOOTING

The Walinga Agri-Vac® is a high capacity air pump that creates a vacuum for picking up grain and
supplies pressurized air for moving the grain. It is a simple and reliable system that requires
minimum maintenance. In the following section, we have listed many of the problems, causes and
solutions to the problems that you may encounter.

If you encounter a problem that is difficult to solve, even after having read through this trouble
shooting section, please call your Walinga dealer. Before you call, please have this Operator’s
Manual and the serial number from your Agri-Vac® ready.

6.1 MOBILE TRANSFER UNIT

PROBLEM

CAUSE

SOLUTION

Slow pick up of grain

Power source

Air Leaks

Defective blower

Defective airlock

Improper setting of air-slide

Check tractor or motor RPM

Tighten all vacuum connections. Be
sure seals are in good condition.

Tighten receiver cyclone to base.
Check seal on pre-cleaner bottom
door.  Close and secure.

Inspection door must be closed and
sealed.

Check vacuum relief valve.  Replace if
defective. Clear obstruction.

Check pressure relief valve. Clean
or replace as required.

Check for leaking hoses or fittings.

Check clearance between the lobes
and the case.  Excessive clearance will
decrease the air flow.  Consult your
dealer.

Check that tip clearance is 0.006
inches.  Adjust or replace tips as
required.

Reset air-slide.

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Содержание AGRI-VAC 5614

Страница 1: ...5614 6614 7614 7816 TOUGH TO BEAT IN THE LONG RUN AGRI VAC Model 5614 to 7816 OPERATOR S MANUAL and PARTS BOOK...

Страница 2: ......

Страница 3: ...ddress Address City Prov State City Prov State Postal Code ZIP Country Postal Code ZIP Country Unit Serial Number Blower Serial Number Airlock Serial Number CONFIRMATION OF ACTIONS COMPLETED All items...

Страница 4: ...t provide written acknowledgement of their responsibility and intention to complete a DHA The owner operator also agrees that they shall be solely responsible for ensuring that any applicable NFPA sta...

Страница 5: ...e of the warranty period then remaining provided that Walinga consents in writing to such transfer of warranty The Walinga Warranty is conditional upon proper storage installation use maintenance oper...

Страница 6: ...any one or more of the following reasons The warranty claim information provided is insufficient The product evaluation does not substantiate the claim The unit has been operated above and beyond its...

Страница 7: ...erZwaag 519 763 7000 ext 273 kevin vanderzwaag walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada ext 224 parts canada walinga com Parts Department Fax 519 824 0367 Manitoba and Western Canad...

Страница 8: ...ordering parts or requesting service or other information The Serial Number plates are located where indicated Please mark the number in the space provided for easy reference Machine Serial Number __...

Страница 9: ...2 10 SIGN OFF FORM 18 3 SAFETY DECAL LOCATIONS 19 4 OPERATION 23 4 1 a OPERATION FOR UNITS WITH ELECTRIC MOTORS 23 4 1 1 Safety 23 4 1 2 Commissioning Installation 23 4 1 3 Start up 23 4 1 4 Soft Star...

Страница 10: ...LT TORQUE 71 AGRI VAC PARTS LIST ADDENDUM 72 5614 DLX HBR FRL SCH DI PARTS LIST 74 6614 DLX HBR FRL SCH DI PARTS LIST 76 7614HD DLX HBR FRL SCH DI PARTS LIST 78 5614 DLX 2016 HBR FRL SCH DI PARTS LIST...

Страница 11: ...nected 31 Fig 4 10 Attached To Tractor 31 Fig 4 11 Position of Machine to Bin 12ft 4 M 32 Fig 4 12 Flex Tube Installation 32 Fig 4 13 Security Latch Boom Saddle 33 FIG 4 14 Swing Boom Extension 180 De...

Страница 12: ...lts Pulleys Misalignment of Pulleys Adjusting Bolts At Input Shaft Adjusting Anchor Bolts At Bearing Housing Assembly Blower Schematics Blower Rear Blower Front Blower Schematics Breathers Airlock Che...

Страница 13: ...within the Operator s Manual This Manual covers Models 5614 6614 7614 7614HD 7816 made by Walinga Inc Differences are applicable Some items shown may be optional Specifications subject to change Keep...

Страница 14: ...ON with the safety messages The appropriate signal word for each message has been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will re...

Страница 15: ...ereafter The most important safety feature on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety and Operating instructions in the manual and to fo...

Страница 16: ...are functioning 4 Keep hands feet clothing and hair away from all moving and or rotating parts 5 Do not allow riders on the Agri Vac or tractor during operation or transporting 6 Clear the area of al...

Страница 17: ...ncerning entering and working in such structures 4 The atmosphere within a bin silo tank or storage structure should be tested for the presence of combustible gases dusts vapors and toxic agents 5 Ven...

Страница 18: ...Agri Vacs 11 Clear the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments 2 5 HYDRAULIC SAFETY 1 Make sure that all components in the...

Страница 19: ...d for Lighting and Marking of Agricultural Equipment on Highways whether towing the Agri Vac during daytime or nighttime 2 8 TIRE SAFETY 1 Failure to follow proper procedures when mounting a tire on a...

Страница 20: ...ate or allow anyone else to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and OPERATION a standa...

Страница 21: ...y decals the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 3 1 Typical Decals Front Driverside Fig 3 2 Typic...

Страница 22: ...Agri Vac Operator s Manual 34 18148 6 20 3 SAFETY DECAL LOCATIONS CONT D On 540 rpm models use decal 53 15652 6 A C B D...

Страница 23: ...Agri Vac Operator s Manual 34 18148 6 21 3 SAFETY DECAL LOCATIONS Fig 3 3 Typical Decals For Hydraulic Boom Rotation Optional Fig 3 4 Typical Decals On Receiver Tank E G F...

Страница 24: ...he preceding pages Good safety requires that you familiarize yourself with the safety decals the type of warning and the area or particular function related to that area which requires your SAFETY AWA...

Страница 25: ...A soft starter or Variable Frequency Drive VFD must be installed b Power cable and wall plugs are to be supplied by the consumer c Follow the installation instruction found in the motors manual 4 1 3...

Страница 26: ...ustomers like you Read this manual carefully to learn how to operate the machine safely and how to set it to provide maximum efficiency By following the operating instructions in conjunction with a go...

Страница 27: ...he blower the pressurized air flows through the airlock where it picks up a metered quantity of grain and moves it out the lines to the discharge cyclone The airlock is rotated with hydraulics powered...

Страница 28: ...ned in the Maintenance Section 4 5 PRE OPERATION CHECKLIST Efficient and safe operation of the Walinga Agri Vac requires that each operator reads and understands the operating procedures and all relat...

Страница 29: ...for turning and allow telescoping of the shaft Consult your tractor manual for the drawbar adjustment procedure Table 1 Horsepower vs Model Model Horsepower Kilowatts 5614 70 85 52 2 63 4 6614 110 13...

Страница 30: ...This spring loaded to neutral centre lever controls the direction of the boom rotation Push on the lever and hold to swing the boom to the right clockwise Release to return to centre position to stop...

Страница 31: ...6 Use Table 2 Section 4 10 as a guide to setting the airlock speed Airlock speeds depend on the product and the distance conveyed The airlock pockets should be as full of the conveyed product as possi...

Страница 32: ...r unit up to the hitch point 3 Start the tractor power unit and slowly back it up to the hitch point 4 Stop the tractor power unit place all controls in neutral set park brake and remove ignition key...

Страница 33: ...Shut off the tractor 9 Connect the hydraulics To connect proceed as follows a Use a clean cloth or paper towel to clean the couplers on the ends of the hoses Also clean the area around the couplers on...

Страница 34: ...rom the storage facility The PTO shaft should be straight by having the tractor and machine in a straight line 4 Engage hydraulic lever to operate the hydraulic circuit 5 Place all other controls in n...

Страница 35: ...180 Deg 10 Swing boom extension around 180 deg until air line is straight 11 Secure boom extension by clamping the latch eye over hook Adjust clamp if it is necessary to prevent air leakage at joint F...

Страница 36: ...HBR if so equipped Fig 4 16 Positioning 15 Swing the boom into a working position that will allow a truck to drive under the discharge cyclone 16 Reverse the above procedure when finished working and...

Страница 37: ...arge cyclone 5 Keep the PTO driveline as straight as possible to have the universal joint angles as small as possible 6 Place chocks in front and behind the tractor tires to it prevent moving 7 START...

Страница 38: ...o warm the system before putting under a full load IMPORTANT It is important to warm the hydraulic system and the blower reservoirs before going to the rated speed The blower will not warm up unless t...

Страница 39: ...nsert into grain Operate at this setting until machine is warm 10 minutes vi After the warm up period bring the machine to capacity c Close the air slide until the intake line starts to pulsate Open t...

Страница 40: ...allowing the product to fill each airlock pocket Never exceed the recommended speeds The longer the suction distance the slower the airlock should turn a Arrow b Flow divider 9 Maximum Capacity a The...

Страница 41: ...peed normally will remove product from the receiver faster Refer to Airlock Speed Chart as a guide When moving certain specialty crops ie sunflower seeds lentils and others it is necessary to slow the...

Страница 42: ...nozzle until there is approximately 12 inches of the grain left in the bin Then switch to the clean up nozzle to pick up the last of the grain 12 When using the clean up nozzle it is recommended that...

Страница 43: ...re changing trucks d Maximum efficiency is obtained with large airflow lines Use the smaller rubber lines only for final clean up e Route the lines to minimize bends and corners If a corner is necessa...

Страница 44: ...the grain levels have been lowered to less than 12 in 25cm above solid footing c Do have a person watching out for you 17 Silo Bags Do not enter the silo bags always slice the sides of the silo bags...

Страница 45: ...g flashing red lamps Any such regulations take precedence in their area of jurisdiction over the requirements of the ANSI S279 17 July 2013 standard Walinga Agri Vacs are designed to be easily and con...

Страница 46: ...be displayed when the Agri Vac is being towed at speeds less than 40 kph 25 mph see ANSI S276 7 7 2 3 The SMV emblem shall be removed or covered when the Agri Vac is being towed at a speed that is gre...

Страница 47: ...fittings lines couplers and valves Tighten any loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 5 Check the oil level in the blo...

Страница 48: ...at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 5 1 2 GREASING Refer to Sect...

Страница 49: ...t Lubrication Points 5 1 3 SERVICING INTERVALS Every 8 Hours or Daily 1 Lubricate the PTO shaft 4 locations Error No table of figures entries found 2 Check the tension and alignment of the input drive...

Страница 50: ...1 3 SERVICING INTERVALS cont d Fig 5 3 Blower Reservoir Schematics Fig 5 4 Blower Reservoirs Front Every 8 Hours or Daily cont d 3 Check the oil level in the blower reservoirs 2 locations 4 Clean blow...

Страница 51: ...arge cyclone Replace as required 3 Lubricate the blower drive shaft 4 Check the airlock wiper blades Fig 5 6 Check the Wearliner in Discharge Cyclone 5 Lubricate the boom swivel 2 locations Fig 5 7 Bo...

Страница 52: ...l 34 18148 6 50 5 1 3 SERVICING INTERVALS cont d Every 40 Hours cont d 3 Lubricate the splined input shaft and bearings 2 locations Fig 5 9 Splined Shaft 4 Lubricate the outboard bearing 2 locations F...

Страница 53: ...ly 1 Change the oil in the blower reservoirs 2 locations Fig 5 11 Blower Reservoirs 2 Check the function of the vacuum and pressure relief valves 3 Check the airlock tip blade clearances If clearances...

Страница 54: ...Agri Vac Operator s Manual 34 18148 6 52 5 1 3 SERVICING INTERVALS Every 100 Hours or Annually cont d Fig 5 14 Cyclone Line Seal Fig 5 15 Flex Hose Seals 3 Check the condition of the air line seals...

Страница 55: ...Clean Blower Breathers Every 20 Hours Lubricate PTO Shaft Check Wear Liner in Discharge Cyclone Lubricate Blower Driveshaft Lubricate Boom Swivel 2 Check Airlock Wiper Blade Every 40 Hours Lubricate...

Страница 56: ...kly Pulleys that are not aligned will result in rapid belt wear Follow this procedure when checking and adjusting the belt tension and the pulley alignment 1 Clear the area of bystanders especially sm...

Страница 57: ...sting bolts Loosen bearing bolts slightly b Turn the adjusting bolt to set the tension Turn both bolts the same amount to maintain pulley alignment c Check the tension again Over tightening will cause...

Страница 58: ...ent a Lay a straight edge across the faces of the two pulleys b If the gap between the pulley and the straight edge exceeds 1 16 in 1 5 mm the pulleys must be realigned c Review the types of alignment...

Страница 59: ...lign the input pulley Tighten jam nuts when alignment has been completed e Use the bearing housing assembly anchor bolts to align the blower pulley Tighten anchor bolts to their specified torque f Set...

Страница 60: ...wer source before starting maintenance Fig 5 23 Blower Schematics 3 Checking Oil Level a Remove the level plug in each reservoir or check the sight glass IMPORTANT Check the oil level only when the oi...

Страница 61: ...eservoir until the oil is just starting to come out of the level plug hole IMPORTANT Condensation forms and collects inside the reservoirs during machine operation Changing oil removes this water and...

Страница 62: ...n a seal between the vacuum and pressure sides When checking or maintaining the airlock follow this procedure 1 Clear the area of bystanders especially small children 2 Disconnect the hydraulic lines...

Страница 63: ...ips as the airlock turns To check the wiper blade follow this procedure a Open the access door on the receiver tank b Reach into the top of the airlock and feel the condition of the wiper blade Adjust...

Страница 64: ...park brake remove the ignition key and wait for all moving parts to stop before dismounting 3 Remove any remaining bolt parts from the yoke assembly It may be necessary to use a hammer and punch to r...

Страница 65: ...ressure side will also open to allow air flow if the airlock outlet pressure side of the circuit is restricted or plugged The vacuum side relief valve is set to open at 16 in Hg vacuum and the pressur...

Страница 66: ...nd the serial number from your Agri Vac ready 6 1 MOBILE TRANSFER UNIT PROBLEM CAUSE SOLUTION Slow pick up of grain Power source Air Leaks Defective blower Defective airlock Improper setting of air sl...

Страница 67: ...ips as required Reset flow control so airlock runs at 50 70 RPM Check for leaking hoses or fittings Pulsation Not enough air flow Too many bends Open air slide on nozzle to provide more air Increase b...

Страница 68: ...s and couplers Repair or replace as required Check for proper system setting i e open or close Check for speed control valve If oil flow continues at 0 setting repair or replace valve If flow from tra...

Страница 69: ...isconnect hydraulic hoses Remove obstruction from airlock by opening inspection door or discharge elbow Check couplings or lines Defective tractor hydraulics Repair tractor Rotor damaged Repair or rep...

Страница 70: ...ded conditions Determine the cause before continuing Check the clearance and replace the defective components Refer to the Blower Manual Overheating Inadequate lubrication Excessive lubrication Excess...

Страница 71: ...ce with matched set Belts failed or worn out Replace belts with matched set Belts too tight Replace belts and set correctly Loss in drive speed Envelope seams opening Abnormal envelope wear Belt softe...

Страница 72: ...85 2500 30 2200 58 1900 51 5 in 6614 110 130 3600 92 3200 84 2800 75 6 in 7614 130 150 7614HD 140 180 5500 148 5000 134 4800 6 in 13ft 8in 7816 150 180 7 in 1000 rpm Capacities based on using 12ft 3 6...

Страница 73: ...5 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 Table 8 Metric Torque Specifications Bolt Torque Bolt Diameter A 8 8 N m l...

Страница 74: ...Agri Vac Operator s Manual 34 18148 6 72 NOTES...

Страница 75: ...RPM PTO with optional Self Contained Hydraulics SCH Full Rhino Liner FRL Hydraulic Boom Rotation HBR Dual Inlets DI and a Precleaner 7614HD features a 2018BT Airlock Prior to 2013 up to and including...

Страница 76: ...orner 13 11 39927 4 Liner Frustum Bolted Cyclone 40 38 73888 5 Hose Holder Assembly Front 14 11 40791 5 Tube W Dog Ears 5 X 12 1 5 Long 41 39 00724 6 Pressure Relief Valve 2 15 PSI 15 11 55912 4 Liner...

Страница 77: ...Agri Vac Operator s Manual 34 18148 6 75 Fig 8 1 Exploded View 5614 DLX HBR FRL SCH DI...

Страница 78: ...X 1 75 X 375 Keyway 50 11 69357 4 Cyclone 6 FRL Left Inlet Body 17 96 03623 6 Bearing Pillow Block 1 75 Diameter 51 11 69355 4 Cyclone 6 FRL Left Inlet Liner Body 18 11 69296 5 Midship Shaft Pump Ass...

Страница 79: ...Agri Vac Operator s Manual 34 18148 6 77 Fig 8 2 Exploded View 6614 DLX HBR FRL SCH DI...

Страница 80: ...ody 15 96 03623 6 Bearing Pillow Block 1 75 47 11 75321 4 Cyclone 7 FRL Left Inlet Liner Top 16 11 69296 5 Midship Shaft Pump Assembly 2010 48 11 39927 4 Liner Frustum Bolted Cyclone 17 11 69780 6 Mid...

Страница 81: ...Agri Vac Operator s Manual 34 18148 6 79 Fig 8 3 Exploded View 7614HD DLX HBR FRL SCH DI...

Страница 82: ...NOTES...

Страница 83: ...1 5614 6614 7614 7816 DLX 2016 DELUXE HYDRAULIC BOOM ROTATION FULL RHINO LINER DUAL INLET 5614 DLX 6614 DLX HBR FRL SCH DI 2016 7614 DLX HBR FRL SCH DI 2016 7816 DLX HBR FRL SCH DI 2016 Fig 8 4 Birds...

Страница 84: ...40673 5 A L 1314 5A HXS W O Belly W O Motor 14 11 36336 4 Pump Bracket SCH 45 36 15537 6 Flex Hose SF500 5 X 43lg 15 11 39927 4 Liner Frustrum Bolted Cyclone 46 38 04466 5 DP 5 Plug With Chain 16 11 4...

Страница 85: ...Agri Vac Operator s Manual 34 18148 6 83 Fig 8 5 Exploded View 5614 DLX HBR FRL 2016...

Страница 86: ...ipe Installation 6 48 30 09005 5 A L 1618 6a W HXS Tips W O Motor 16 11 64301 5 Hub Spindle Installation 49 36 15539 6 Flex Hose SF500 6 SS 17 11 64307 5 Acceleration Hose Installation 6 50 38 07796 5...

Страница 87: ...Agri Vac Operator s Manual 34 18148 6 85 Fig 8 6 Exploded View 6614 DLX HBR FRL 2016...

Страница 88: ...1 96519 4 Boom Flex Hose Sup 66 7614 2014 16 11 59650 4 Fender Bolt On 50 28 08918 6 T Bolt Clamp 6 1 2 C410C 75 650 S 17 11 64301 5 Hub Spindle Installation 51 28 16829 6 T Bolt Clamp 8 1 2 C410C 75...

Страница 89: ...Agri Vac Operator s Manual 34 18148 6 87 Fig 8 7 Exploded View 7614 DLX HBR FRL 2016...

Страница 90: ...trum Bolted Cyclone 47 28 16829 6 T Bolt Clamp 8 1 2 C410C75 850 S 16 11 61380 6 Midship Shaft 1 3 4 6B SCH 2 1 4x21 48 30 77779 5 A L 2018 7a HXS W O Motor 17 11 63720 4 Pump Bracket SCH 8614 49 36 1...

Страница 91: ...Agri Vac Operator s Manual 34 18148 6 89 Fig 8 8 Exploded View 7816 DLX HBR FRL 2016...

Страница 92: ...NOTES...

Страница 93: ......

Страница 94: ...519 787 8210 DISTRIBUTION AND SERVICE CENTRES 5656 Highway 6N Guelph Ontario Canada N1H 6J2 Tel 888 925 4642 FAX 519 824 5651 1190 Electric Ave Wayland MI USA 49348 Tel 800 466 1197 Fax 616 877 3474 7...

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