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ProSpray 22

g

• Secure the spray gun,

refer to the operating manual

of the spray gun.

Clean and remove tip.

For a standard tip, refer to Page 45, Section 13.2.

If a non-standard tip is installed, proceed according to
the relevant operating manual.

1. Remove suction hose from the coating material.

2. Close the relief valve, valve position 

SPRAY (

p

spray).

3. Switch the unit ON.

4. Pull the trigger of the spray gun in order to pump the

remaining coating material from the suction hose,
high-pressure hose and the spray gun into an open
container.

5. Immerse suction hose with return hose into a con-

tainer with a suitable cleaning agent.

6. Turn the pressure control knob into the blue zone -

pulsating pressure for unit cleaning.

7. Open the relief valve, valve position PRIME (

k

circu-

lation).

8. Pump a suitable cleaning agent in the circuit for a

few minutes.

9. Close the relief valve, valve position 

SPRAY (

p

spray).

10. Pull the trigger of the spray gun.

11. Pump the remaining cleaning agent into an open

container until the unit is empty.

12. Switch the unit OFF.

8.1

Cleaning unit from outside

Wipe down unit externally with a cloth which has been
immersed in a suitable cleaning agent.

Danger of short circult through pane-
trating water !

Never spray down the unit with
high-pressure or high-pressure steam
cleaners.

Danger

First of all pull out mains plug from
socket.

Danger

Caution! Do not pump or spray into a
container with a small opening (bung-
hole)!

Refer to the safety regulations.

Danger

The container must be earthed in case of
coating materials which contain solvents.

Attention

Cleaning the unit (shutting down)

8.2

Suction filter

Screw off the filter (Fig. 7) from suction pipe.

Clean or replace the filter.

Carry out cleaning with a hard brush and an appropri-
ate cleaning agent.

8.3 Cleaning Airless spray gun

Rinse Airless spray gun with an appropriate clean-
ing agent.

Clean tip thoroughly with appropriate cleaning
agent so that no coating material residue remains.

Thoroughly clean the outside of the Airless spray
gun.

Intake filter in Airless spray gun

Dismounting (Fig. 8)

1.

Pull protective guard (1) forward vigorously.

2.

Screw grip (2) out of the gun housing. Remove 
intake filter (3).

3.

Intake filter congested or defective – replace.

Mounting

1.

Place intake filter (3) with the long cone into the gun
housing.

2.

Screw in grip (2) into the gun housing and tighten.

3.

Slot in protective guard (1).

  W

arn

ing

:

ke

ep

 cl

ea

r

    

 of

 tip

    

    

 25

0 b

ar

ma

x.3

60

0 p

si

3

2

1

A clean suction filter always guarantees 
maximum feed quantity, constant spraying
pressure and problem-free functioning
of the unit.

i

Содержание ProSpray 22

Страница 1: ...Operating manual Airless high pressure spraying unit ProSpray 22...

Страница 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Страница 3: ...ion filter 35 8 3 Cleaning Airless spray gun 35 Page 9 Remedy in case of faults 36 10 Servicing 38 10 1 General servicing 38 10 2 High pressure hose 38 11 Repairs at the unit 38 11 1 Relief valve 38 1...

Страница 4: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Страница 5: ...wind Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation...

Страница 6: ...are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of un...

Страница 7: ...f valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel indicators...

Страница 8: ...necting thread M 16 x 1 5 Dimensions L x W x H 480 x 345 x 405 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating p...

Страница 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Страница 10: ...ting container 5 3 1 2 4 The unit must be connected to an appropriately grounded safety outlet Attention 4 6 Taking the unit into operation with coating material 1 Immerse suction hose Fig 6 Pos 1 and...

Страница 11: ...s the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens...

Страница 12: ...prayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old...

Страница 13: ...circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Caution Do not pump or spray...

Страница 14: ...is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief v...

Страница 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Страница 16: ...shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the pow...

Страница 17: ...ig 10 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 38 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Страница 18: ...pump manifold 18 Remove installation tool from piston 3 19 Carefully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it...

Страница 19: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Страница 20: ...nium model 0335 002 Spray gun G 12 aluminium model 0257 001 Spray gun AG 09 S stainless steel model 2 0096 004 Pole gun 30 cm 0096 019 Pole gun 100 cm 0096 005 Pole gun 150 cm 0096 006 Pole gun 270 cm...

Страница 21: ...ushing 14 0508 739 Lower seal 15 0508 677 Lower ball guide 16 0508 678 Inlet valve ball 17 0508 679 Inlet valve seat 18 3500 203 O ring 19 0508 680 Inlet valve housing 20 0508 615 Plug 21 0508 740 Sea...

Страница 22: ...Page 100 12 4 Spare parts list for drive assembly spare parts diagram see Page 99 Item Order No Description 1 0551 616 Ventilator 2 9850 936 ON OFF switch 3 0508 571 Screw 4 4 0551 518 Front cover 5...

Страница 23: ...rget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the reli...

Страница 24: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Страница 25: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Страница 26: ...96 ProSpray 22 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 22...

Страница 27: ...9 10 8 2 14 13 12 11 ProSpray 22 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi Pro...

Страница 28: ...8 9 10 11 12 13 14 15 16 17 18 19 2 3 4 5 20 21 22 ProSpray 22 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces de rechang...

Страница 29: ...8 10 11 12 13 14 15 16 ProSpray 22 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi...

Страница 30: ...3 4 6 5 ProSpray 22 d Gestell g Frame f Support i Telaio ProSpray 22 d Ansaugsystem g Suction system f Syst me d aspiration i Sistema di aspirazione Ersatzteilbild Spare parts diagram Illustration de...

Страница 31: ...uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen erf llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rechnung oder Lieferschein...

Страница 32: ...eclare that the supplied version of WAGNER ProSpray 22 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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