background image

Volume Pumped Screen

The Volume Pumped screen
shows the total number of
gallons or liters sprayed by the
sprayer.

To select the Volume Pumped
screen, press the #4 key.

Job Volume Screen

The Job Volume screen allows
the user to reset a gallon
counter to track usage on
specific jobs.

To select the Job Volume
screen, press the #4 key.

Unit Serial # Screen

The Unit Serial # screen shows
the sprayers serial number.

To select the Unit Serial #
screen, press the #4 key.

Timers Screen

The Timers screen shows the
total time the sprayer has been
turned on as well as the total
time the sprayer has been running (pumping).

To select the Timers screen,
press the #4 key.

Job Timers Screen

The Job Timers screen allows
the user to reset the “ON
TIME” and “RUN TIME” to
track time on specific jobs.

To select the Job TImers
screen, press the #4 key.  The
screen will toggle between the
timers and a screen that allows the user to reset the timers.

Service Time Screen

The Service Time screen
allows the user to set a service
time interval (in hours).  Below
the set time, the screens shows the current amount of hours on
the sprayer.  To select the Service TImer screen, press the #4
key.

The screen will toggle between
the service hours and a screen
that allows the user to change
the service time interval.

When the service time interval is set and met by the run hours,
the display will toggle between the "Main screen" and a
"Service Required" screen at sprayer startup. To stop the
toggling, scroll to the "Service Time" screen and either set a
new service time interval or set the service time to "0".

Pressure Screen

The Pressure screen allows
the user to see the current set
point pressure as well as the
actual working pressure.

To select the Pressure screen,
press the #4 key.  This screen
is also the Main Screen.

SET MPa

23.0

ACTUAL MPa

22.5

PRESSURE

SELECT-4

MENU-1

SERVICE @    XXXHR
RUN HOURS    XX

SERVICE TIME

SELECT-4

MENU-1

ON TIME XXXXX:XX
RUN TIME XXXX:XX

JOB TIMERS

SELECT-4

MENU-1

ON TIME XXXXX:XX
RUN TIME XXXX:XX

TIMERS

SELECT-4

MENU-1

SER # XXXXXXXXXX
PRESS 1 FOR MENU

UNIT SERIAL #

SELECT-4

MENU-1

JOB LITERS

XXXX

MENU-1

RESET-3

JOB VOLUME

SELECT-4

MENU-1

LITERS  XXXXXX
PRESS 1 FOR MENU

VOLUME PUMPED

SELECT-4

MENU-1

4.7.  Digital ESC System

The Digital ESC System increases the functionality of the sprayer.
It is installed directly below the pressure control knob on the
control panel.  It consists of a display and four function keys.  The
display shows various menu screens that allow the user to
customize and monitor sprayer operation using the function keys.

Function Keys

The function keys are numbered 1–4.  Each key is labeled with
an additional function as well.  

#1/Menu Key

Pressing the #1 key scrolls through the available menu screens
or performs a function described on the active menu screen.

#2/+ Key

Pressing the #2 key performs a function described on the
active menu screen or increases a value.

#3/- Key

Pressing the #3 key performs a function described on the
active menu screen or decrease a value.

#4/Select Key

Pressing the #4 key selects the active menu screen or
performs a function described on the active menu screen.

Menu Screens

Several menu screens are available for the user to customize
and monitor sprayer operation.  They include Main Screen,
User Pre-Sets, Volume Pumped, Job Volume, Unit Serial #,
TImers, Job Timers, Service Time, Pressure, Security Code,
Prime, and Pulse Clean.

Main Screen

The Main Screen is the default
screen for the control system at
sprayer startup.  

Pressing the #2 key switches between PSI

and MPa units of measure.

Press the #1 key to scroll

through the remaining menu screens.

User Pre-Sets Screen

The User Pre-Sets screen
allows the user to set four
different pressure settings and save them for future use.  To
select the User Pre-Sets screen, press the #4 key.

Press keys 1 through 4 from
the Select screen to select or
change a pre-set pressure.

Press the #4 key to select the
setting and the Main Screen
will appear.

Press the #2 key to change the
setting.  On the following
screen, use the #2/+ key to
increase the setting or the #3/- screen to decrease the setting.
Once the desired setting has been reached, press the #4 key
to set and the Main Screen will appear.  To select or change
the remaining three pre-sets, scroll to the User Pre-Sets screen
and repeat the above procedure.

PRE-SET #1

5.2

PRESS +/- TO CHG

MPa SETTING

5.2

SELECT-4

CHG-2

SELECT

PRE-SETS 1-4

USER PRE-SETS

SELECT-4

MENU-1

SET MPa

23.0

ACTUAL MPa

22.5

The pressure control knob overrides the Digital
ESC System settings.  Anytime the pressure
control knob is turned, the sprayer pressure will
change accordingly.

i

SET MPa

23.0

ACTUAL MPa

22.5

MENU

+

SELECT

4

3

2

1

Display

Function 

Keys

ProSpray 22

g

Starting operation

Содержание ProSpray 22

Страница 1: ...Operating manual Airless high pressure spraying unit ProSpray 22...

Страница 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Страница 3: ...ion filter 35 8 3 Cleaning Airless spray gun 35 Page 9 Remedy in case of faults 36 10 Servicing 38 10 1 General servicing 38 10 2 High pressure hose 38 11 Repairs at the unit 38 11 1 Relief valve 38 1...

Страница 4: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Страница 5: ...wind Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation...

Страница 6: ...are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of un...

Страница 7: ...f valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel indicators...

Страница 8: ...necting thread M 16 x 1 5 Dimensions L x W x H 480 x 345 x 405 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating p...

Страница 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Страница 10: ...ting container 5 3 1 2 4 The unit must be connected to an appropriately grounded safety outlet Attention 4 6 Taking the unit into operation with coating material 1 Immerse suction hose Fig 6 Pos 1 and...

Страница 11: ...s the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens...

Страница 12: ...prayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old...

Страница 13: ...circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Caution Do not pump or spray...

Страница 14: ...is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief v...

Страница 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Страница 16: ...shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the pow...

Страница 17: ...ig 10 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 38 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Страница 18: ...pump manifold 18 Remove installation tool from piston 3 19 Carefully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it...

Страница 19: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Страница 20: ...nium model 0335 002 Spray gun G 12 aluminium model 0257 001 Spray gun AG 09 S stainless steel model 2 0096 004 Pole gun 30 cm 0096 019 Pole gun 100 cm 0096 005 Pole gun 150 cm 0096 006 Pole gun 270 cm...

Страница 21: ...ushing 14 0508 739 Lower seal 15 0508 677 Lower ball guide 16 0508 678 Inlet valve ball 17 0508 679 Inlet valve seat 18 3500 203 O ring 19 0508 680 Inlet valve housing 20 0508 615 Plug 21 0508 740 Sea...

Страница 22: ...Page 100 12 4 Spare parts list for drive assembly spare parts diagram see Page 99 Item Order No Description 1 0551 616 Ventilator 2 9850 936 ON OFF switch 3 0508 571 Screw 4 4 0551 518 Front cover 5...

Страница 23: ...rget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the reli...

Страница 24: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Страница 25: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Страница 26: ...96 ProSpray 22 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 22...

Страница 27: ...9 10 8 2 14 13 12 11 ProSpray 22 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi Pro...

Страница 28: ...8 9 10 11 12 13 14 15 16 17 18 19 2 3 4 5 20 21 22 ProSpray 22 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces de rechang...

Страница 29: ...8 10 11 12 13 14 15 16 ProSpray 22 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi...

Страница 30: ...3 4 6 5 ProSpray 22 d Gestell g Frame f Support i Telaio ProSpray 22 d Ansaugsystem g Suction system f Syst me d aspiration i Sistema di aspirazione Ersatzteilbild Spare parts diagram Illustration de...

Страница 31: ...uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen erf llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rechnung oder Lieferschein...

Страница 32: ...eclare that the supplied version of WAGNER ProSpray 22 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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