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Safety regulations 

 

 

1. 

Safety regulations 

1.1 

Safety hints 

 

010101_ .doc 

 

Warning 

 

This equipment can be dangerous if it is not operated in accordance with this
operating manual! 

There might be additional regulations to be observed, put into effect by
governmental, state or other official agencies or local security (fire)
departments

!

 

 

Warning 

 

Under no circumstance may persons with a cardiac pacemaker come close 
to the area between the tip of the spray gun and the work piece to be 
coated! 

 

The following rules must be observed in order to ensure a safe and efficient use of the 
equipment: 

• 

The user has to observe particularly the safety 
guidelines of the VdS, the local professional and 
security institutions. 

• 

Trained and qualified personnel may only oper-
ate the electrostatic coating equipment. 

• 

The spray gun may only be operated in powder 
coating booths or on powder coating stands that 
are equipped with a ventilation system. 

• 

The user has to make sure, that the average 
powder/air concentration does not exceed 50% 
of the LEL (maximum allowed concentration of 
powder in air). If a reliable LEL value is not
available, the average powder/air concentration 
may not exceed 10 g/m³. 

• 

Over sprayed powder must be reliably collected. 

• 

Adhere to the instructions given by the manufac-
turers and to the prevalent local laws on the
environment when disposing of waste coating 
powder. 

• 

The main power connection for operation of the 
Wagner powder equipment 

must

 be electrically 

interlocked with the exhaust system of the
powder coating booth. 

• 

In the event of faults or defects, repair work is to 
be performed at the user's discretion. 

• 

The user must conduct periodic checks of the 
powder spray equipment (at least every year) 
with regard to explosion-protection. 

• 

Repairs may only be carried out by trained tech-
nicians and may never be carried out in an
explosion hazardous area. Protective measures 
against explosions must still be installed. 

• 

The work area 

must

 have an electrostatically 

conductive floor (measured in accordance with 
EN 1081). 

• 

All conductive parts in the work area 

must

 be

electrostatically grounded (work area = 1 m
around every spray location or opening in the 
booth). 

• 

All persons inside the work area 

must

 wear 

electrostatically conductive footwear. 

• 

Spray guns should be operated with bare hands! 
If gloves are used they 

must

 be made of con-

ductive material. 

• 

Guideline 94/9/EG: 

The device is suited for the 

applications it was designed for, even in
explosion-hazard areas. 

 

Also refer to chapter 

7

 "

Applicable safety regulations

". 

 

04/2006 

0351717

  -  PEM-TG3

 

5

 

Содержание PEM-TG3

Страница 1: ...om Operating Manual Tribo Cup Gun DANGER High Voltage Turn power off before servicing Read rules for safe operation and instructions carefully CAUTION pemtg3_0000 0351967 PEM TG3 C ER TI FI ED DIN ISO...

Страница 2: ...tests sample coating and or low volume production By actuating the trigger the compressed air supplies to the gun is turned on This compressed air is required for Tribo feed dosing and fluid air appl...

Страница 3: ...witching off the spray gun 12 3 3 Performing a color change 13 4 Maintenance and cleaning 15 4 1 Replacing the spray gun 15 4 2 Cleaning the spray gun and replacing the wear parts 17 4 3 Check the sta...

Страница 4: ...d by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws attention to the fact that if the...

Страница 5: ...m Over sprayed powder must be reliably collected Adhere to the instructions given by the manufac turers and to the prevalent local laws on the environment when disposing of waste coating powder The ma...

Страница 6: ...ll function correctly Check whether the moving parts operate properly whether they jam and whether parts are damaged Damaged parts should be repaired or replaced by a Wagner customer service Warning F...

Страница 7: ...a properly ventilated spray booth Never operate spray gun unless ventilation fans are operating properly Check and follow all National State and Local codes regarding air exhaust velocity requirements...

Страница 8: ...ing European standards were applied EN 12100 1 2 EN 50281 1 1 1 2 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 60204 1 EN 50053 2 EN 50050 EN 50177 The following German standards and or Guidelines were a...

Страница 9: ...powder quantities from 50 300 g min Fan spray nozzle Difficult workpieces Undercuts Profiles Widely spread flat powder cloud For powder quantities from 50 150 g min Wide fan spray nozzle Difficult wor...

Страница 10: ...container H onto the adapter J turning the powder container simultaneously right up to the limit thus ensuring that it is securely closed 2 3 Connecting the spray gun Pemtg3_0003 Connect the spray gun...

Страница 11: ...r D The required parts are listed in section Special accessory When 2 4 Grounding For safety reasons the spray gun must be properly grounded This occurs through the electrical cable 0203_ doc Good gro...

Страница 12: ...d in chapter 4 3 der but do not close the cup yet n the control unit and with knob 22 adjust the overall air to approximately 3 Nm3 h Close the powder cup Set the feed air for the desired powder outpu...

Страница 13: ...ay gun in the coating booth actuate the spray gun trigger and remove any residual powder inside the spray gun Now the control unit can be switched off erforming a color change Duri hange all parts car...

Страница 14: ...feed air all the way Pull the deflector cone 1 off the charging body 4 Unscrew the outer nut 2 from the spray gun h Carefully pull the nozzle powder tube 6 Carefully pull the charging body 4 out of t...

Страница 15: ...f and unplugged from the power source NOTE The powder passages of the spray gun should be cleaned while cleaning the powder hose and powder pump following instructions provided with the powder pump in...

Страница 16: ...1_Pemtg3_Ausbauen doc H J D G M F Pemtg3_0004 Switch the control unit and or the powder feed off Unscrew the powder container H from the adapter J Remove the air supply input air F from the spray gun...

Страница 17: ...powder tube 6 Carefully pull the charging body 4 out of the powder tube 6 Check the removed parts for wear The entire charging body can be replaced with a new one It is also possible to dismantle the...

Страница 18: ...djust it Check the fluid base of the powder container fo with a new one if required C if required r damage and replace K L N M Pemtg3_0001c K Feed air adjustment 1 L Tr M Dosage air N Flu 1 Rotate cou...

Страница 19: ...with household material In observance of the European Directive 2002 96 EC on and electronic equipment and im national law this product is not to be disposed o waste material but must be recycled in...

Страница 20: ...in accordance with chapter 3 3 gleichm ig nicht ausreichend Bad compressed a Powder container is p ly Check compressed air not sitting Tighten powder container tightly incorrect Redetermine the feed...

Страница 21: ...air quality according to ISO 8573 1 5 Max residual water pressure dew point in F at 100 psi C at 700 kPa 44 6 F 7 C 2 Max oil contents 0 1 mg oil m3 0 1 oz ft3 3 Max concentration 5 mg m3 5 oz ft3 3 M...

Страница 22: ...wder h Verlag Berlin EN 50050 Electrostatic manual powder coating equipment Beuth Verlag Berlin systems Instructions for fire fighting in electric equipment and nearby Beuth Verlag Berlin VdS 2093 and...

Страница 23: ...er than a Wagner authorized service center or 3 Damages or defects caused abuse misuse negligence accident normal wea tampering in a manner which impairs normal operation Limitation of remedies by rep...

Страница 24: ...viceable parts are replaced in a tions of Delivery In order to be able tion is necessary Invoici Delivery address H 0901_ do ccordance with our General Terms and Condi to guarantee safe and smooth spa...

Страница 25: ...28 Fan spray nozzle 4 3050701 Powder container 500 cm3 5 0351 ET 654 Tribo outer nut 6 0351581 Nozzle body 7 0260629 e Charging body complet 9982079 Hose black external 6x1 e Y piece of the EPG 2008 c...

Страница 26: ...260629 Charging body lete comp 6 0260472 Tip 7 0260473 Threaded bar 8 0260474 Ring 9 0260471 Charging tube 10 0260476 Support ring 11 0260470 Rod 12 0260463 Central air supply 13 0260469 Deflector con...

Страница 27: ...748 O ring 80x2 3 3050735 Cup tube 500 cm3 3 3050736 Cup tube 900 cm3 4 3050734 Cover 5 3050739 Nut 6 3050738 Fluidization disc 7 3050733 Cup socket 7 1 3050742 O ring 39x2 7 2 9971137 O ring 20x2 1 2...

Страница 28: ...accessory The following parts are not included in the scope of delivery of the cup gun and have to be ordered separately These parts are necessary to connect the spray gun to the EPG 2008 3159464 Y pl...

Страница 29: ...Notes 04 2006 0351717 PEM TG3 29...

Страница 30: ...Notes 30 0351717 PEM TG3 04 2006...

Страница 31: ...en Ne tering 105 C rland AC UTRECH one x 31 0 30 31 0 30 10688 10765 Estee Industries WAGNER Powder Systems Scvandinavia Leenbeekstraat 9 Juupajokivej 8 B 9770 Kruishoutem DK 8850 Bjerringbro Phone 32...

Страница 32: ...hanghai 200436 Phone 86 0 2166521858 Fax 86 0 2166529819 France LD J Wagner France SARL B P 75 5 Avenue du 1er Mai F 91122 Palaiseau C dex Phone 33 0 825 011111 Fax 33 0 1 69817257 Italy Spain WAGNER...

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