background image

12

GM 1-350/530 

 

SERVICE MANUAL

VERSION 02/2015

ORDER NUMBER DOC2355506

FUNCTIONAL CHECK AFTER REPAIR

After all repairs, the gun must be checked for safe condition before recommissioning. The 
necessary scope of inspection and testing depends on the repair carried out and must be 
documented by the repair staff .

Injection and fi nal inspection
Activities

Aid tools

1. Trigger lever function test

-

The trigger lever must be pulled as far as it will go.

Manual inspection

Make sure that the trigger lever can move slightly in its rest position.

-

Put the trigger lever locking device into locking position, confi gure 
product pressure and pull the trigger lever.
(Beware of the the recoil; ensure fi rm footing and hold gun tight)
No product may not leak out or escape.

-

Check that the trigger lever locking device is not reset by the trigger 
lever when pulling in the locking position.

2. Leak test

-

Connect the spray gun and gradually increase the pressure until the 
maximum pressure specifi ed on the type plate has been reached.

Visual inspection

-

Trigger and fl ush the spray gun multiple times.

-

Make sure that:
The product connection is sealed when the spray gun is closed.
The product valve is sealed.
Product does not discharge at the valve rod seal.

350 bar or 530 bar product 
connection

3. Flush the spray gun

-

Stop the material supply, open the fl ushing valve, pull the trigger 
lever, and fl ush the spray gun or blow it out with air.
Flush the spray gun without nozzle.

-

Close the fl ushing valve. When almost no material is escaping any 
longer, remove the product connection hose and blow the rest of the 
test medium out of the spray gun using an air gun.

Содержание GM 1-350

Страница 1: ...B_5040 Airless manual gun Version 02 2015 Original Service Manual ...

Страница 2: ...REPAIR WORK 5 2 1 General Notices 5 2 2 Repair Staff 5 2 3 Safety Instructions 6 2 4 Replacing the Valve Rod 7 2 4 1 Disassembling 7 2 4 2 Assembly 8 2 5 Replacing the Filter Tube 9 2 5 1 Required Tools and Aids 9 2 5 2 Required Spare Parts 9 2 5 3 Safety Instructions 10 2 5 4 Disassembly Assembly 10 3 FUNCTIONAL CHECK AFTER REPAIR 12 4 SPARE PARTS 13 4 1 How Can Spare Parts Be Ordered 13 4 2 Spar...

Страница 3: ...sult in minor injury Notice a possibly hazardous situation Non observance may result in damage to property Note provides information about particular characteristics and how to proceed This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences DANGER This no...

Страница 4: ...369 French 2355489 Italian 2355491 Spanish 2355493 Russian 2356564 Chinese 2356565 1 4 ABBREVIATIONS Order No Order number Spare part Marking in the spare parts lists Position Number of pieces Wrench size Manual gun gun manual DN Nominal diameter Additional languages on request or at The service manual is available in the following languages Language Order No Language Order No German 2355505 Engli...

Страница 5: ...d for being in a reliable state after repair work is completed 2 1 GENERAL NOTICES The following points must be noted for every repair carried out on the device Observe the safety instructions in Chapter 4 of the associated operating manual see Chapter 1 Decommissioning and cleaning as in Chapter 8 1 3 of the operating manual Loosening of the various connections using the appropriate tools product...

Страница 6: ... Chapter 2 36 The liquid ejection devices should be checked by an expert e g Wagner service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out...

Страница 7: ...the locking device 4 Unscrew preload nut A using open end wrench wrench size 30 mm 1 18 inches and remove pressure springs B 5 The valve rod D is unscrewed on the pressure plate C using wrench size 10 Attention when unscrewing ensure that the pressure plate is pushed fully onto the valve rod 6 Carefully remove the pressure plate C and valve rod D from the gun housing replace the valve rod D 2 4 1 ...

Страница 8: ...der to transfer the torque see Detail 1 2 Using a wrench size 6 on the pressure plate C screw the pressure plate and valve rod D into the gun housing tightening torque 6 Nm 1 Nm 4 43 lbft 3 Insert the pressure spring B and tighten the preload nut A 4 Adjust the valve rod D using the Allen wrench size 3 so that no actuation occurs in the secured position Opening stroke 1 2 0 1 mm Drive coupler NOTI...

Страница 9: ...he repair work on the spray gun described below Description Allen wrench SW 6 Hot air gun Suitable oven for curing the adhesive 2 5 1 REQUIRED TOOLS AND AIDS 2 5 2 REQUIRED SPARE PARTS The following spare parts are required for carrying out the repair work on the spray gun described below Description Order No Filter socket with seal 2353611 Loctite 648 9992804 ...

Страница 10: ... approx 150 C 302 F 8 Remove the filter socket E using an Allen wrench size 6 9 Remove and replace the seal of the filter socket F 10 Thoroughly clean all parts with flushing agent Assembly 11 Screw the filter socket E with the new seal F back into the gun housing and secure the screw connection with Loctite 648 Place the spray gun into a suitable oven to cure the adhesive max 70 C 158 F 12 Reasse...

Страница 11: ...11 GM 1 350 530 B A C D E SW6 B_5055 Loctite 648 F 16 Nm 11 8 lbft SERVICE MANUAL VERSION 02 2015 ORDER NUMBER DOC2355506 ...

Страница 12: ...t No product may not leak out or escape Check that the trigger lever locking device is not reset by the trigger lever when pulling in the locking position 2 Leak test Connect the spray gun and gradually increase the pressure until the maximum pressure specified on the type plate has been reached Visual inspection Trigger and flush the spray gun multiple times Make sure that The product connection ...

Страница 13: ...press delivery air freight courier etc Identification in spare parts lists Explanation of column K labeling in the following spare parts lists Wearing parts Note These parts are not covered by warranty terms Not part of standard equipment available however as additional extra DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained ...

Страница 14: ... 1 350 530 1 3 14 15 2 4 19 11 16 Nm 11 8 lbft 9 10 18 6 16 17 8 9 70 Nm 51 6 lbft 13 12 5 7 3 Nm 2 2 lbft 6 4 B_5046 SERVICE MANUAL VERSION 02 2015 ORDER NUMBER DOC2355506 4 2 SPARE PARTS LIST GM 1 350 530 ...

Страница 15: ...53611 Filter socket with seal 12 1 2353613 2353613 Spray gun body 13 2 43411 43411 Actuating pins 14 1 364340 364340 Seal filter 15 1 Filter insert yellow middle 100 mesh per inch 1 2315723 2315723 Filter insert red fine 200 mesh per inch 10 pieces 1 2315724 2315724 Filter insert blue middle 150 mesh per inch 10 pieces 1 2315725 2315725 Filter insert yellow middle 100 mesh per inch 10 pieces 1 231...

Страница 16: ...No 2355506 Edition 02 2015 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document No 11170009 Version ...

Отзывы: