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B_04138

Piston Pump

EvoMotion 5-60

Translation of the original operating manual

II 2 G Ex h IIB T3/T4 Gb X

For professional use.
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place.

Edition: 10/2020

Содержание EvoMotion 5-60

Страница 1: ...on of the original operating manual II 2 G Ex h IIB T3 T4 Gb X For professional use Always observe the information in this manual particularly the safety instructions and the warning instructions Stor...

Страница 2: ......

Страница 3: ...Plate 11 4 Basic Safety Instructions 12 4 1 Safety Instructions for the Operator 12 4 2 Safety Instructions for the Personnel 13 5 Description 18 5 1 Components 18 5 2 Mode of Operation 18 5 3 Protect...

Страница 4: ...e 47 11 Function Test after Repair Work 48 12 Disposal 49 12 1 Device 49 12 2 Consumable products 49 13 Accessories 50 13 1 Wall Mount and Trolley 51 14 Spare Parts 53 14 1 How Can Spare Parts Be Orde...

Страница 5: ...fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury C...

Страница 6: ...l Language Order no Language Order no English 2333563 Spanish 2333566 French 2333564 Danish 2383713 Italian 2333565 Additional languages upon request or at www wagner group com 1 5 ABBREVIATIONS Order...

Страница 7: ...ry protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in rele vant provisions...

Страница 8: ...R 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be trained on the basis of this operating manual 4 Follow the instructions i...

Страница 9: ...rts 4 Use suitable device combinations packings valves etc Wear caused by abrasive working materials is not covered by the warranty Typical applications Application EvoMotion 20 30 Furniture industry...

Страница 10: ...pter Identification X 3 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found in Chapter Techn...

Страница 11: ...4 Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or...

Страница 12: ...4 Decommission if device poses a danger or is damaged 4 Must be de energized before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform personnel about...

Страница 13: ...cations Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with the operating manual...

Страница 14: ...hs for their work safe condition in accordance with DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 4 For shut down devices the examination can be suspended until the next start up In the event...

Страница 15: ...ver performed with a damaged hose 4 Make sure that the hoses are never used to pull or move the device 4 The electrical resistance of the product hose measured at both valves must be less than 1 M 4 S...

Страница 16: ...cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way 4 Ensure that no electric component is cleaned...

Страница 17: ...off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work 4 2 8 Protective and Monitoring Equipment Danger due to r...

Страница 18: ...compressed air moves the air piston up and down in the air motor 1 and it also moves the the associated pump piston up and down in the fluid section 6 At the end of each stroke the compressed air flow...

Страница 19: ...ice components 4 Never change the safety valve setting The air motor is fitted with a safety valve The safety valve 5 has been factory adjusted so as to ensure that if pressure exceeds the permitted o...

Страница 20: ...nt wetted part Product Pump housing Stainless steel Piston Stainless steel Valve balls Stainless steel Valve seats Stainless steel Static seals PTFE Packings PE T PE Polyethylene UHMW T Polytetrafluor...

Страница 21: ...ure dew point 7 C 4 Oil content 5 mg m Air inlet diameter internal thread mm inch 8 0 0 31 Minimum diameter of the compressed air supply line mm inch 9 0 0 35 Air consumption at 0 6 MPa 6 bar 87 psi p...

Страница 22: ...e humidity 10 95 without condensation Allowable inclination for operation 10 Measured A rated emission sound pressure level at distance of 1 m LpA1m in accordance with DIN EN 14462 2015 Reference meas...

Страница 23: ...EvoMotion 5 60 5 Description Order number 2333563 Edition 10 2020 23 5 5 4 Dimensions and Connections B_04139 L H F I K B E D C J G A R S N Q M M 2 O P T Pos mm inch A 150 5 91 B 183 7 20 C 712 28 0 D...

Страница 24: ...27 J 207 8 15 K 80 3 15 L 7 0 28 M 182 7 17 N 80 3 15 O 106 4 17 P 96 5 3 80 Q 9 0 35 R 7 0 28 S 149 5 87 T 25 0 98 5 5 5 Performance Diagrams Example 8 bar 6 bar 4 bar 8 b a r 6 bar 4 bar B_00301 1 2...

Страница 25: ...MPa psi A Characteristic curve for air pressure 8 bar 0 8 MPa 116 psi 2 Stroke frequency in DH min 3 Air consumption in nl min scfm B Characteristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow...

Страница 26: ...till be under pressure 5 6 2 Return valve Installing a return valve is absolutely necessary for carrying out a complete depressurization of the pump see Chapter Pressure Relief Work Interruption 8 34...

Страница 27: ...he relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installation site must be in a range between 5 C...

Страница 28: ...air line cleaned compressed air 3 Fit suction system 7 4 Mount the return valve 8 for pressure relief or product circulation 5 Mount return tube 4 or return hose 6 Connect a suitable product shut off...

Страница 29: ...re that the hose material is chemically resistant to the sprayed products 4 Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure gener...

Страница 30: ...33563 Edition 10 2020 B_00304 7 6 5 1 2 3 4 8 Grounding scheme example Pos Part workstation Cable cross section 1 Conveyor 16 mm AWG6 2 Work piece 3 Rmax 1 M 4 Spraying stand Alternative Spray booth 1...

Страница 31: ...le for use in potentially explosive areas All paints flushing agents and waste tanks have to be electrically conductive All tanks must be grounded 6 7 COMMISSIONING WARNING Gas mixtures can explode if...

Страница 32: ...agent in accordance with Chapter Filling the Empty Pump 8 43 6 7 3 Pressure Tightness Test WARNING Overpressure Risk of injury from bursting components 4 The operating pressure must not exceed the va...

Страница 33: ...ccurrences immediately 1 Close ball valve 2 2 Pull safety valve 5 Relieve the product conveying parts of pressure via the return valve 8 or via the spray gun or an outlet valve in the product outlet 4...

Страница 34: ...t flow 7 4 PRESSURE RELIEF WORK INTERRUPTION The pressure must always be relieved after the spraying tasks are finished before servicing or repairing the system before carrying out cleaning tasks on t...

Страница 35: ...e the system Feed system process for relieving pressure 1 Close the outlet valve and or the lock units on the discharge duct 2 Close ball valve 2 3 Relieve the system pressure by opening the return va...

Страница 36: ...pumps with water Only flush them using suitable flushing agents solvents WARNING Incompatibility of cleaning flushing agent and working medium Risk of explosion and danger of poisoning by toxic gases...

Страница 37: ...n the ball valve 2 3 Rinse until clean flushing agent flows from the spray gun 4 Close ball valve 2 Pull the ring on the safety valve 5 and hold it until the pressure in the air motor has been equaliz...

Страница 38: ...r 6 Clean the outside of the system 7 Fully assemble the system 8 Check fill level of the separating agent in accordance with Chapter Filling with Separating Agent 8 40 9 Fill the system with flushing...

Страница 39: ...Prior to maintenance It should be ensured that the device is in the following state before carrying out any work on it Flush and clean the system according to Chapter Decommissioning and Cleaning 8 38...

Страница 40: ...t up 8 2 4 Filling with Separating Agent NOTICE Piston pump dry run High wear damage to the packings Paint or solvent can escape if the seals are dry 4 Ensure that the separating agent tank is filled...

Страница 41: ...e fitting embossing 4 10 years from the date of the hose imprinting Fitting embossing if present Meaning xxx bar Pressure yymm Crimping date year month XX Internal code Hose imprinting Meaning WAGNER...

Страница 42: ...prox 0 05 MPa 0 5 bar 7 25 psi 4 Be ready for the switch from working product to air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 2...

Страница 43: ...tion hose 7 in the tank with working material 10 4 Close the pressure regulator 1 0 MPa 0 bar 0 psi 5 Open return valve 8 6 Slowly open the ball valve 2 7 Slowly turn up the air pressure on the pressu...

Страница 44: ...vel of the working product Fill the tank Irregular operation of product pump Spray jet collapses pulsa tion Air in the fluid section Vent the system Suction the product without a spray nozzle Viscosit...

Страница 45: ...Piston Pump EvoMotion 5 60 9 Troubleshooting and Rectification Order number 2333563 Edition 10 2020 45 If none of the causes of malfunction mentioned are present the defect can be remedied by a WAGNE...

Страница 46: ...s chapter and that are assigned to the device 4 Before all work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure th...

Страница 47: ...fter cleaning Care should be taken that these parts remain free of solvents grease or sweat from the hands salt water Perform cleaning and mounting tasks wearing gloves 10 5 ASSEMBLY OF THE DEVICE In...

Страница 48: ...ge 500 1000 VDC 1 3 Testing for leaks 1 Connect the air motor to the air supply 7 bar 2 To perform a tightness check on the device the product pressure with the flushing agent is slowly increased in i...

Страница 49: ...es must be scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Elastomers Plastics Carbide 12 2 CONSUMABLE PRODUCTS Consum...

Страница 50: ...rounding cable complete 3 m 9 8 ft 2 9992504 Separating agent 250 ml 250 cc 2 9992505 Separating agent 500 ml 500 cc 3 B0461 03 Fitting DF MM R3 8 1 4 NPS PN350 4 2323718 Hexagon plug 5 9992528 Loctit...

Страница 51: ...ter DN25 18mesh SSt 18 2323396 Suction filter DN16 18 mesh SSt 19 2391922 EvoMotion AirCoat regulator set wearing parts 13 1 WALL MOUNT AND TROLLEY 4 1 2 17 15 10 6 5 9 7 8 13 11 12 B_04074 3 14 16 A...

Страница 52: ...3563 Edition 10 2020 Pos K Stk Order no Designation 10 2 367943 Connecting part 4 11 2 Tube plug ribbed 12 2 Saddle feet for round tubes 13 2 Plug 14 4 9900218 Hexagon screw 15 1 2332143 Wall mount 16...

Страница 53: ...lowing spare parts lists Wearing parts Wearing parts are not included in the warranty included in service set not part of the standard equipment but available as a special accessory Explanation of ord...

Страница 54: ...ith sensor Order no Designation 1 1 2329535 2330596 EvoMotion 5 60 PE T 2 1 U3B05012075 U3B05012075S Air motor M50 EM 3 1 2329681 Fluid section 60 PE T EM 4 1 2332394 Pump support plate 5 1 A359 71B M...

Страница 55: ...34 36 47 37 39 38 26 20 27 17 22 12 13 14 15 16 19 28 29 32 40 41 35 17 8 9 31 30 10 46 5 Nm 3 7 lbft 48 48 2 5 Nm 1 84 lbft 2 5 Nm 1 84 lbft 46 46 5 Nm 3 7 lbft 5 Nm 3 7 lbft 48 10 Nm 7 4 lbft 42 43...

Страница 56: ...r complete M50 EM 13 2 E3366 03 Fixing plate sensor 14 4 9900129 Hexagon screw without shaft 15 2 9910102 Hexagon nut 16 2 9907198 Hexagon screw without shaft 17 2 G903 06 Damper 18 1 9904307 Locking...

Страница 57: ...or 43 2 K606 02 Lock washer for waves 44 1 A160 01A Washer 45 1 9982078 Hose black 46 1 9992831 Loctite 542 47 1 9998157 Loctite 480 48 1 9998808 Mobilux EP 2 grease 49 1 9970154 Sealing ring 50 1 999...

Страница 58: ...1 30 10 46 5 Nm 3 7 lbft 48 48 2 5 Nm 1 84 lbft 46 46 5 Nm 3 7 lbft 5 Nm 3 7 lbft 10 Nm 7 4 lbft 46 48 46 2 5 Nm 1 84 lbft 2 7 45 49 49 50 3 4 6 5 A 8 9 49 Installation instructions Insert piston rod...

Страница 59: ...agon socket 17 2 G903 06 Damper 18 1 9904307 Locking screws with collar hexagon socket 19 1 E0109 71 EM M50 guard tube 20 2 L102 06 O ring 21 1 Type Plate 22 1 D636 71 Cylinder motor 23 1 9910208 Hexa...

Страница 60: ...48 1 9998808 Mobilux EP 2 grease 49 1 9970154 Sealing ring 50 1 9992528 Loctite 270 1 T9096 00 EvoMotion 5 60 air motor service set wearing parts Included in service set Not part of the standard equi...

Страница 61: ...16 17 18 19 20 21 22 27 3 24 23 4 5 6 7 8 9 1 10 11 12 13 B_04149 30 Nm 22 1 lbft 26 15 Nm 11 06 lbft 40 Nm 29 5 lbft 25 26 26 2 PE PTFE 25 PE PTFE PE PTFE Pos K Stk Order no Designation 1 1 2329681 F...

Страница 62: ...3 Ball 16 1 B0451 03 Valve rod housing 17 1 368507 Ball guide inlet 18 1 K814 03 Ball 19 1 B0453 62 Pump flange lower 20 3 K1083 62 Hexagon socket head cap screw 21 1 2324434 Inlet fitting 22 1 B0454...

Страница 63: ...100 2010 EN 14462 2015 EN 809 1998 A1 2009 AC 2010 EN 12621 2006 A1 2010 EN ISO 4413 2010 EN 1127 1 2011 EN ISO 4414 2010 EN ISO 80079 36 2016 EN ISO 13732 1 2008 EN ISO 80079 37 2016 Applied national...

Страница 64: ...Operating manual Piston Pump EvoMotion 5 60 15 Declaration of Conformity 64 Order number 2333563 Edition 10 2020...

Страница 65: ...Operating manual Piston Pump EvoMotion 5 60 15 Declaration of Conformity Order number 2333563 Edition 10 2020 65...

Страница 66: ...Operating manual Piston Pump EvoMotion 5 60 15 Declaration of Conformity 66 Order number 2333563 Edition 10 2020...

Страница 67: ......

Страница 68: ...lephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts liquid wagner group com Switzerland Wagner International AG Industriestrasse 22 CH 9450 Altst tten Telephone 41 0 71 757 2211 Fax 41 0 71 757 2222...

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