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EDITION 10/2017

ORDER NUMBER 2351778

EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

B_05086

R max < 1 M

Ω

Grounding scheme (example)

Product tank

Work piece

Conveyor

Spraying stand

Floor, static dissipative

Ex zone

Part / workstation

Cable cross sections

C_HE_00014

Pump

4 mm2; AWG 12

Product tank

6 mm2; AWG 10

Conveyor

16 mm2; AWG 6

Spray booth

16 mm2; AWG 6

Spraying stand

16 mm2; AWG 6

Safe operation of the pump is only guaranteed with a grounding

connection.

Connect all grounding cables using a short and direct route.

Procedure:

1. Screw on grounding cable with eyelet.
2. Clamp the grounding cable clip to a grounding connection on site.
3. Ground the other parts of the system to an on-site grounding connection.

Ex zone

All devices and equipment must be suitable for use in potentially explosive areas.

All product, flushing agent and waste tanks have to be electrically conductive.

All tanks must be grounded.

Содержание EvoMotion 40-15 S-HE

Страница 1: ...EvoMotion 40 15 S HE EvoMotion 20 30 S HE Piston pump EvoMotion Compact Delivery Volume 15 cm 30 cm B_06912 Version 10 2017...

Страница 2: ......

Страница 3: ...1 2 Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for Personnel 13 4 2 1 Personal Safety Equipment 13 4 2 2 Safe Handling of WAGNER Spray Devices 14 4 2 3 Groundin...

Страница 4: ...op 30 7 3 Working 31 7 4 Pressure Relief Work Interruption 32 7 5 Basic Cleaning 33 7 6 Filling with Working Material 33 8 CLEANING AND MAINTENANCE 34 8 1 Cleaning 34 8 1 1 Cleaning Personnel 34 8 1 2...

Страница 5: ...pare Parts Be Ordered 45 14 2 Overview of the Pump Components 46 14 3 Overview of Spraypack 47 14 3 1 Spraypack Spare Parts 48 14 4 Air Motor 50 14 4 1 Reversing Valve 52 14 5 Fluid Section EvoMotion...

Страница 6: ...OTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructio...

Страница 7: ...erator Pump or pressure tank Personnel qualifications Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary prote...

Страница 8: ...nce with their classification in explosion class IIB WAGNER explicitly prohibits any other use The device may only be operated under the following conditions Use the device only to work with the produ...

Страница 9: ...ct valves etc as indicated in Chapter 5 5 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 Use suitable device combinations packi...

Страница 10: ...ble product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 Technical Data Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes i...

Страница 11: ...n in fix the leak Then fill slowly and in a controlled manner until the air has escaped Air in the pumped fluid can be caused by damaged packings Avoid operating the pump with damaged packing Ensure t...

Страница 12: ...ectrical devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or vapors Severe or fatal injuries due to explosion hazard or inhalation swallowing or contact with the skin or eyes Ensur...

Страница 13: ...tion about the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always follow the information in this manual particularly the safety instructions and the warning instruction...

Страница 14: ...500 Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing age...

Страница 15: ...es are never run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending r...

Страница 16: ...oating product used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used...

Страница 17: ...sories listed in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and devic...

Страница 18: ...on 6 up and down At the end of each stroke the compressed air is redirected by a reversing valve 9 The working material is sucked in during the downwards stroke and is continuously conveyed towards th...

Страница 19: ...eleases the excess pressure As well as handling pressure limits the valve is also used as a pressure relief valve for the air motor 2 7 C_HE_00011 Procedure 1 Close ball valve 2 2 Pull the ring on the...

Страница 20: ...ss steel Stainless steel Static seals EPDM Packings PE T Ultra high molecular weight polyethylene Polytetrafluorethylene PTFE 5 5 2 RECOMMENDED PACKINGS WAGNER packings for this device Product Color U...

Страница 21: ...7 psi per double stroke 3 9 0 14 Air motor piston diameter 80 3 15 Air motor piston stroke 60 2 4 Sound pressure level at maximum permissible air pressure 72 Sound pressure level at 0 6 MPa 6 bar 87 p...

Страница 22: ...E 5 5 4 DIMENSIONS AND CONNECTIONS B_06914 E F G H B D C A EvoMotion 40 15 compact A 470 18 50 B 510 20 08 C 998 39 29 D 641 25 24 E M36 2 F NPSM 1 4 18 G G 1 4 H G 1 4 EvoMotion 20 30 compact A 470 1...

Страница 23: ...r pressure C_00054 EvoMotion 40 15 compact Product pressure Air consumption Product flow water A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air press...

Страница 24: ...r pressure relief valve 4 6 3 1 2 2 5 7 B_06915 1 2 C_HE_00018 Ball valve positions Designation 1 Open working position 2 Closed The air motor can still be under pressure 5 6 2 RETURN VALVE 3 1 4 C_HE...

Страница 25: ...ter it is installed and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be s...

Страница 26: ...for this pump can be found in the Wagner accessories catalogue The nozzles must be selected according to the gun instructions The pump 1 is already pre mounted on a frame at the factory Procedure 1 M...

Страница 27: ...hose 6 5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products En...

Страница 28: ...Spraying stand 16 mm2 AWG 6 Safe operation of the pump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route Procedure 1 Screw on grounding cable w...

Страница 29: ...eparating agent in accordance with Chapter Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out...

Страница 30: ...e potential risks associated with improper behavior as well as the necessary protective devices and measures Before work commences the operating personnel must receive appropriate system training 7 2...

Страница 31: ...ing was carried out in accordance with Chapter 6 7 1 Visual check personal safety equipment grounding and all devices ready to use 2 Secure spray gun and insert nozzle into the spray gun 3 Close retur...

Страница 32: ...e 3 1 4 C_HE_00012 1 Close the spray gun 2 Close the ball valve 4 image shown in closed position 3 Depressurize the spraying system by either removing the spray gun or opening the return valve 3 4 Clo...

Страница 33: ...that the pump runs smoothly 6 Feed until the tank 6 is empty Flushing via the return valve 7 Fill cleaning agent into the tank 6 8 Perform steps 4 6 9 Flush the system until the cleaning agent that f...

Страница 34: ...7 4 2 Carry out the basic flushing Chapter 7 5 3 Empty system in a controlled manner Chapter 8 2 4 4 Service spray gun in accordance to its operating instructions 5 Clean and check the suction system...

Страница 35: ...rained person may carry out repairs and replace parts Use only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigne...

Страница 36: ...d be checked by an expert e g WAGNER service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next...

Страница 37: ...perator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept Undamaged complete hoses are to be replace...

Страница 38: ...3 Open return valve 3 4 Slowly open the ball valve 2 5 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 6 Be ready f...

Страница 39: ...MPa 0 bar 0 psi 5 Open return valve 3 6 Slowly open the ball valve 2 7 Slowly turn the air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 0 05 MPa 0 0 5 b...

Страница 40: ...th a light layer of oil Poor spray pattern See the gun instructions Irregular pump operation spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Incr...

Страница 41: ...igned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuatio...

Страница 42: ...e hands salt water Perform cleaning and mounting tasks wearing gloves 10 5 ASSEMBLY OF THE DEVICE In Chapter 14 the order numbers for device spare parts can be found as well as for wearing parts such...

Страница 43: ...rform a leak test on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In ea...

Страница 44: ...7 40 15 20 30 Designation Order no Order no 1 U6S40015HEB U6S20030HEB Pump EM 40 15S HE complete 2 340265 5 lt tank included in the device 3 340429 5 lt tank cover included in the device 4 2344741 2 l...

Страница 45: ...parts lists Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment available ho...

Страница 46: ...18060 Air motor M80 EM 2 2 U2B015AI03 U2B030AI02 Fluid section 3 1 A359 71C A359 71CA Motor pump spacer 4 4 K307 62B H1166 62 Spacer 5 1 G7039 05 Rod motor protection 6 1 L118 06A O ring EPDM 7 1 E009...

Страница 47: ...ACK 6 4 3 5 2 1 B_05362 40 15 20 30 Designation Order no Order no 1 1 2350603 2365818 Spraypack with GM 4700 AC 2 1 U6S40015HEB U6S20030HEB Spraypack spare parts see Chapter 14 3 1 3 1 2313585 GM 4700...

Страница 48: ...RDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 3 1SPRAYPACK SPARE PARTS LIST 13 25 C_HE_00001 22 21 20 23 17 12 19 18 16 14 15 11 24 29 8 9 10 4 2 5 1 6 7 3 26 28 27 32 20Nm 14 7 lbf...

Страница 49: ...00 Reduction 3 8 1 4 13 2 M214 04 Fitting 1 8 14 2 P936 00 Pressure gauge 15 2 M215 04 Fitting 1 4 16 2 P123 00 Air pressure release valve 1 4 17 1 E3385 62A Air regulators bracket 18 1 M623 12 Cap 1...

Страница 50: ...20 30 S HE 14 4 AIR MOTOR B_03431 28 2 3 4 5 6 7 9 10 7 11 12 13 14 1 13 3 15 17 18 19 20 21 22 25 23 24 20 Nm 14 7 lbft 35 Nm 25 8 lbft 30 Nm 22 lbft 4 5 Nm 3 3 lbft 30 16 27 29 30 29 8 20 29 29 29...

Страница 51: ...EM 15 1 T616 00C Motor flange complete M80 EM at bottom 16 1 P498 00KNE Reversing valve ISO N 1 for spare parts list see Chapter 14 4 1 17 1 367258 Grounding complete 18 1 L403 06 Rod seal 19 1 T703...

Страница 52: ...RDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 4 1REVERSING VALVE B_03139 1 2 3 4 Order no Designation 1 1 P498 00 Reversing valve 2 6 9971123 O ring 3 1 P521 00 Reversing valve seal...

Страница 53: ...53...

Страница 54: ...otion 40 15 S HE EvoMotion 20 30 S HE 14 5 FLUID SECTION EVOMOTION 40 15 6 C_HE_00003 7 1 8 10 9 2 6 15 3 11 5 28 12 13 14 27 29 26 22 4 21 18 19 17 16 20 23 24 25 30Nm 22 1 lbft 8Nm 5 9 lbft 30Nm 22...

Страница 55: ...03 Thrust bearing exterior part 15 3 K126 62 Socket screw M5x70 16 1 L170 06 O ring EPDM 17 1 B0554 62 Stop ring 18 1 A169 03 Rod valve body 19 1 K801 03 Ball 20 1 H288 03 Contact spring 21 1 B0552 0...

Страница 56: ...ORDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 6 FLUID SECTION EVOMOTION 20 30 B_05361 6 8 10 11 5 1 9 2 7 6 13 15 3 16 12 28 27 29 24 25 26 22 4 14 20 18 21 19 30 23 30Nm 22 1 lbf...

Страница 57: ...00G Packing 13 1 K640 02 O ring 14 1 A114 03 Support ring plate 15 3 K1063 62 Hexagon socket cylinder head screw 16 1 B0099 03 Ring 17 1 9992609 Anti seize paste 18 1 A155 03 Valve screw 19 1 K802 03...

Страница 58: ...9 7 4 Order no Designation 1 1 E3107 92C Frame left 2 1 E3107 92B Frame right 3 1 H1156 62 Rod 4 4 R204 07 Plug 5 2 9900309 Hexagon socket head cap screw M8x40 6 4 R244 07 Plastic support 7 4 9900389...

Страница 59: ...8 5 LT TANK B_05095 2 5 4 3 6 1 Part no Designation 1 1 2344505 Hopper set Ex 5 L 1 3 gal 2 2 9902313 Cylinder self tapping screw 3 1 3756 Filter disk mesh 0 4 mm 0 02 inch 1 37607 Filter disk mesh 0...

Страница 60: ...5 Order no Designation 1 1 2320844 Union nut with bayonet 2 1 2321426 Low pressure mini ball valve G1 2 3 1 2341277 2 lt tank 4 1 2341532 Cover 5 2 2321676 Sieve insert SPA easy line 6 1 2320888 Cone...

Страница 61: ...6 A1 2010 EN 809 1998 A1 2009 AC 2010 EN 1127 1 2011 EN ISO 4413 2010 EN ISO 80079 36 2016 EN ISO 4414 2010 EN ISO 80079 37 2016 EN ISO 13732 1 2008 EN ISO IEC 80079 34 2011 EN 14462 2015 Applied nati...

Страница 62: ...62...

Страница 63: ......

Страница 64: ...ts liquid wagner group com wagner_it_va wagner group com www wagner group com CERTI F I E D Document No 11171186 Version B Order no 2351778 Edition 10 2017...

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