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2 Safety instructions 

 

 

2015/03 

EN-XXX_CIRCOtransfer-30E-50E_TI-MA-BA-150401-3PAW0501 - 99609x7WAG0x-mub-en - V06 

2

 

Safety instructions 

The installation and commissioning as well as the connection of electrical components require 
technical knowledge commensurate with a recognised vocational qualification as a fitter for 
plumbing, heating and air conditioning technology, or a profession requiring a comparable level 
of knowledge [specialist].  
The following must be observed during installation and commissioning: 

 

relevant local and national regulations 

 

accident prevention regulations of the professional association 

 

instructions and safety instructions mentioned in this manual 

 

 

 

WARNING 

Danger of scalding due to vapour escape! 

With pressure relief valves there is risk of scalding due to vapour escape.  
During installation, check the local conditions and if a discharge line must be 
connected to the safety group.  

 

Observe the instructions regarding the pressure relief valve.  

 

The pressures calculated by the installation planner for the expansion tank 
and the operating pressure of the installation must be set. 

 

 

 

CAUTION 

Risk of burns! 

The valves, fittings and the pump may heat up to more than 100 °C during 
operation. 

 

The shell must remain closed during operation. 

 
 

 

Содержание CIRCOtransfer 30 E

Страница 1: ...IRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 1 Installation and Operation Instructions Transfer stations CIRCOtransfer 30 E CIRCOtransfer 50 E Hydraulics CIRCOtransfer 30 E CI...

Страница 2: ...X_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 Item no 99609x7WAG0x mub en Version V06 Issued 2015 03 Translation of the original instructions We reserve the right to make technical changes without...

Страница 3: ...circuit 14 4 4 Maintenance specialist 19 4 5 Draining the solar installation 20 4 6 Deinstallation 20 5 Spare parts specialist 21 5 1 Spare parts primary circuit CIRCOtransfer 30 E 15020220 21 5 2 Spa...

Страница 4: ...ction installation commissioning and operation of the transfer stations CIRCOtransfer 30 E and CIRCOtransfer 50 E The chapters called specialist are intended for specialists only For other components...

Страница 5: ...circuit Pressure relief valves to prevent inadmissible overpressures Pressure gauge to display the system pressure in the solar circuit Vent valves to easily vent the solar circuit Fill and drain val...

Страница 6: ...lues indicated in these instructions Due to its design the station must be mounted and operated as described in these instructions Only use original accessories with the transfer station Improper usag...

Страница 7: ...national regulations accident prevention regulations of the professional association instructions and safety instructions mentioned in this manual WARNING Danger of scalding due to vapour escape With...

Страница 8: ...y or damage to property Only close the ball valves for service and maintenance NOTICE Material damage due to mineral oils Mineral oil products cause lasting damage to seals made of EPDM whereby the se...

Страница 9: ...the environment and to easily refill the circuits NOTICE Material damage due to high temperatures Install the fitting group at a sufficient distance from the collector field since the solar fluid may...

Страница 10: ...of the pressure relief valve c the fill valve d and the pressure gauge e to the connection of the return ball valve b 9 Connect the expansion tank below the pressure gauge e During servicing at the e...

Страница 11: ...ou can find a detailed description for the operation of the controller in the separate controller manual WARNING Risk to life and limb due to electric shock Prior to commencing electrical work on the...

Страница 12: ...0 C CAUTION Risk of frost It often happens that the solar thermal system cannot be completely drained after flushing Thus there is risk of frost damage when flushing with water Therefore do only use t...

Страница 13: ...system To avoid that dirt particles are washed into the heat exchanger close the ball valves of the station and wash out the present dirt particles and scale residues before commissioning the tank Ma...

Страница 14: ...xchanger and the expansion tank Disconnect the expansion tank from the solar circuit during flushing and filling if necessary and only use flush and fill stations with fine filters The solar circuit i...

Страница 15: ...eparated from the solar fluid is collected in the upper part of the Airstop and can be released at the vent plug j WARNING Danger of scalding due to vapour escape The escaping fluid can have a tempera...

Страница 16: ...ve h 4 Open the fill and drain valves d h and put the flush and fill station into operation 5 Slowly open and close the return ball valve b and the drain valve k during flushing in order to vent the p...

Страница 17: ...position see page 14 WARNING Risk to life and limb due to electric shock Check if the sensors and the pumps are properly connected to the controller and if the controller housing is closed Only then s...

Страница 18: ...fill and drain valves The sealing caps only serve to protect the valves against dirt They are not designed to take up high system pressures The ball valves must be closed 18 Mount the insulating fron...

Страница 19: ...atures of more than 100 C The solar fluid can escape as vapor and cause scalding Only carry out maintenance work when the collector temperatures are below 50 C Wait until the solar fluid has cooled do...

Страница 20: ...e escaping fluid may be very hot Place and fix the heat resistant collecting container so that people standing nearby are not endangered when the solar installation is being emptied 4 Open the drain v...

Страница 21: ...omplaints and requests orders of spare parts will only be processed with information on the serial number The serial number is placed in the lower right corner of the support sheet of the station In c...

Страница 22: ...5 Spare parts specialist 22 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 5 2 Spare parts secondary circuit CIRCOtransfer 30 E 15020220...

Страница 23: ...5 Spare parts specialist 2015 03 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 23 5 3 Spare parts primary circuit CIRCOtransfer 50 E 15020221...

Страница 24: ...5 Spare parts specialist 24 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 5 4 Spare parts secondary circuit CIRCOtransfer 50 E 15020221...

Страница 25: ...pressure relief valve internal thread Operating data Max admissible pressure 6 bars Max operating temperature 120 C Max stagnation temperature 140 C Max propylene glycol content 50 Operating temperat...

Страница 26: ...6 Technical data 26 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 6 1 Dimensional drawing CIRCOtransfer 30 E...

Страница 27: ...6 Technical data 2015 03 EN XXX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 27 6 2 Dimensional drawing CIRCOtransfer 50 E...

Страница 28: ...E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 6 3 Pressure drop characteristics CIRCOtransfer 30 E Pressure m wc Pressure kPa Flow rate m h 6 4 Pressure drop characteristics CIRCOtransfer...

Страница 29: ...ufficient you need to install additional components to prevent gravity circulation You can mount components such as syphons heat traps 2 way valves zone valves or additional check valves Example The s...

Страница 30: ...re differences the difference in density will cause gravity circulation Calculation example p g h Collector temperature 5 C Density solar fluid 1 1042 kg m Storage tank temperature 67 C Density solar...

Страница 31: ...ht between station and collector field Pipes mm l m Venting collector field Not existent Vented Manual vent valve Automatic deaerator Airstop station Vented Solar fluid type glycol Antifreeze tested u...

Страница 32: ...XX_CIRCOtransfer 30E 50E_TI MA BA 150401 3PAW0501 99609x7WAG0x mub en V06 2015 03 Wagner Solar GmbH Industriestra e 10 D 35091 C lbe Germany www wagner solar com Tel 49 0 6421 8007 0 Fax 49 0 6421 800...

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