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Engine Maintenance: Kohler

CHECK - CONTROLLO - CONTRô

LE - KONTROLLE - COMPROBACÍON - CONTRô

Cooling Hoses - Manicotti Liquido di Raf

freddamento - Manchons de Liquide de Refroidissement - Muf

fen

des Kühlmittels - Manguitos de Líquido de Refrogeración - Casquilhos para Líquido de

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ubber

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ngines with R

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ar Colector de

Aspiração) Para Mot. com Filtro de ar a Distância

alve Clearance - Registro Gioco V

alvole - Réglage Jeu Soupapes - Einstallen des V

entilspiels

Ajuste

olarância - Registro Juego de Válvulas -

Apuramento válvula

Injector Cleaning and

Adjustment -

aratura e Pulizia Iniettori -

arage et Nettoyage Injecteur

Einspritzdüsen Überprüfen -

Ajuste y Limpieza Inyectores -

aradura e Limpeza Injectores

Flush Radiator - Pulizia Interna Radiatore - Nettoyage Intérieur du Radiateur - Innenreinigung des Kühlers

- Limpieza del Interior del Radiador - Limpeza Interna do Radiador

Clean Fuel

ank - Pulizia Serbatotio Combustibile - Nettoyage du Réservoir à Combustible - Reinigung

Kraftstof

ftank - Limpieza Depósito Combustible - Limpeza do Depósito do Combustível

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OPERA

TION DESCRIPTION - DESCRIZIONE OPERAZIONE

DESCRIPTION DE L

’OPÉRA

TION - BESCHREIBUNG DES

ARBEITSVORGANGS

DESCRIPCIÓN DE LA

OPERACIÓN - DESCRIÇÃO DA

OPERAÇÃO

FREQUENCY

x HOURS

ICIT

’ x ORE

FREQUENCE x HEURES -

ARTUNGSPERIODEN x STUNDEN

PERIODO x HORAS - FREQUÉNCIA

x HORAS

250

300

500

1000

5000

10000

770003

Содержание CRT48-35V

Страница 1: ...Operator s Manual Ride On Trowel CRT48 35V CRT48 35L CRT48 57K Type CRT48 35V CRT48 35L CRT48 57K Document 5100022491 Date 0616 Version 03 Language EN 5 1 0 0 0 2 2 4 9 1...

Страница 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Страница 3: ...e serial number in the space provided below You will need the serial number when requesting parts or service for this machine Machine documentation From this point forward in this documentation Wacker...

Страница 4: ...State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device de...

Страница 5: ...We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards 2006 42 EC 2014 30 EU EN12649 Authorized Person for Tech...

Страница 6: ...6...

Страница 7: ...ting 30 3 1 Lifting the Machine 30 3 2 Preparing the Machine for Transport on a Truck or Trailer 31 4 Operation 33 4 1 Preparing the Machine for First Use 33 4 2 Position of the Operator 33 4 3 Machin...

Страница 8: ...aning the Machine 60 5 10 Storage 61 5 11 Machine Disposal Decommissioning 62 6 Engine Maintenance Kohler 63 7 Engine Maintenance Vanguard 68 8 Engine Maintenance Kubota 70 9 Troubleshooting 75 10 Tec...

Страница 9: ...nty for Wacker Neuson Emission Control Systems 88 13 AEM Safety Manual 93 14 Schematics 107 14 1 Electrical Schematic CRT48 35V 108 14 2 Electrical Schematic Components CRT48 35V 109 14 3 Electrical S...

Страница 10: ...Table of Contents CRT48 10...

Страница 11: ...ntial personal hazards Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury To avoid death or seri...

Страница 12: ...d under warranty The following are some examples of misuse Using the machine as a ladder support or work surface Using the machine to carry or transport passengers or equipment Using the machine to fi...

Страница 13: ...s Application area Be aware of the application area Keep unauthorized personnel children and pets away from the machine Remain aware of changing positions and the movement of other equipment and perso...

Страница 14: ...raulic fluid heat transfer fluid propylene glycol with additives battery acid or grease Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while operating this mach...

Страница 15: ...ine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain aware of the...

Страница 16: ...or other types of fuels or flammable solvents to clean the machine Fumes from fuels and solvents can become explosive Personal Protective Equipment PPE Wear the following Personal Protective Equipmen...

Страница 17: ...When refueling the engine Clean up any spilled fuel immediately Refill the fuel tank in a well ventilated area Re install the fuel tank cap after refueling Do not smoke Do not refuel a hot or running...

Страница 18: ...or hold the machine safely See section Technical Data for machine weight Remain aware of the location of other people when lifting the machine Only use the lifting points and tie downs described in th...

Страница 19: ...wc_si000969gb_FM10 fm 19 CRT48 Safety Information Notes...

Страница 20: ...wc_si000970gb_FM10 fm 20 Labels CRT48 2 Labels 2 1 Label Locations wc_gr013222 A B G L P U K AA H EE C D E Q R S T M F Q K P L L Z Z X G FF G G Z Z N L F Y DD W J CC V BB...

Страница 21: ...erator s Manual No sparks flames or burning objects near the machine Stop the engine before refueling B Water tank fill Use only clean water or water based retardants C WARNING Always wear hearing and...

Страница 22: ...UTRES A DES BLESSURES LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL EQUIPO ANTES DE QUE OPERE ESTE EQUIPO LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL EQUIPO ANTES DE QUE OPERE ESTE E...

Страница 23: ...SEMENT AVERTISSEMENT WARNING WARNING 178713 178713 WARNUNG WARNUNG ADVERTENCIA ADVERTENCIA WARNING WARNING AVERTISSEMENT AVERTISSEMENT 117037 117037 178732 178732 WARNING WARNING 5200007832 5200007832...

Страница 24: ...ard K NOTICE Lifting point L Tie down point M Key switch engine start Off On Start 110164 110164 ADVERTENCIA ADVERTENCIA AVERTISSEMENT AVERTISSEMENT WARNING WARNING 178711 178711 WARNING WARNING AVERT...

Страница 25: ...US PROCHE POUR COMMANDER UN EXEMPLAIRE SUPPLEMENTAIRE POUR COMMANDER UN EXEMPLAIRE SUPPLEMENTAIRE EL MANUAL DE OPERACION DEBE SER RETENIDO EN LA EL MANUAL DE OPERACION DEBE SER RETENIDO EN LA MAQUINA...

Страница 26: ...NING Entanglement hazard Rotating machinery V Use only Glygoyle 460 gear oil in gearbox W This machine may be covered by one or more patents 164909 164909 165016 165016 178717 178717 AVERTISSEMENT AVE...

Страница 27: ...ECCION SERVO ASISTIDA ESTA BAJO CARGA VEA EL MANUAL ESTA BAJO CARGA VEA EL MANUAL DE OPERACION PARA EL SERVICIO DE OPERACION PARA EL SERVICIO ATTENTION ATTENTION DIE SERVOLENKUNG IST UNTER DIE SERVOLE...

Страница 28: ...explosion which can cause engine damage personal injury or death Read and follow the engine starting instructions in this Operator s Manual if equipped EE Caution Check engine if equipped ULSD S15 UL...

Страница 29: ...K o p f h h e g e h o b e n w i r d G l e i t s c h e i b e k a n n f a l l e n u n d s c h w e r e V e r l e t z u n g o d e r T o d v e r u r s a c h e n w e n n P e r s o n a l g e t r o f f e n w...

Страница 30: ...e machine Perform the procedure below to lift the machine 1 Attach a sling or chain through the lifting tubes or use a fork lift Do not attach lifting devices to any other part of the machine 2 Lift t...

Страница 31: ...material If the machine is mounted to a trailer do not use the machine s trailer jack to support the trailer tongue during transporting Check that any ramps used in the loading process Can support th...

Страница 32: ...wc_tx004192gb_FM10 fm 32 Lifting and Transporting CRT48 Note Graphic is representative only Your machine may vary wc_gr011880...

Страница 33: ...6 Move the machine to its operating location 4 2 Position of the Operator Safe and efficient use of this machine is the operator s responsibility Full control of the machine is not possible unless th...

Страница 34: ...wc_tx004193gb_FM10 fm 34 Operation CRT48 4 3 Machine Components wc_gr013209 a b d e f g h j k m n o u t q r s c p...

Страница 35: ...rs c and how to start the machine 2 Have the operator practice steering the trowel A hard concrete slab slightly wetted with water is an ideal surface on which to practice 3 Pitch the blades up approx...

Страница 36: ...me You may use gasoline containing up to 10 ethanol by volume commonly referred to as E10 Gasoline containing more than 10 ethanol such as E15 E20 or E85 may not be used because it could damage the en...

Страница 37: ...for proper operation of the venting port c 3 Re install the fuel cap Result The machine has now been refueled WARNING Fire and burn hazard Fuel and its vapors are extremely flammable Keep all sources...

Страница 38: ...achine in cold weather Vanguard engine break in period Follow the recommendations below while operating the machine during the break in period Do not operate at full load during the first 5 10 hours o...

Страница 39: ...Pull the choke a to the open position 3 Turn the starting key b clockwise until the engine starts NOTICE Cranking the engine for more than five seconds can cause starter damage If the engine fails to...

Страница 40: ...area while giving the operator an excellent view of the slab surface to be troweled When the machine reaches the end of the slab make a 180 U turn and repeat the straight line of direction to the othe...

Страница 41: ...on 3 When the glow plug indicator light b turns off turn the key switch to the START position and hold until the engine starts NOTICE Cranking the engine for more than five seconds can cause starter d...

Страница 42: ...area while giving the operator an excellent view of the slab surface to be troweled When the machine reaches the end of the slab make a 180 U turn and repeat the straight line of direction to the othe...

Страница 43: ...Turn the starting key a clockwise to the crank position until the engine starts NOTICE Cranking the engine for more than five seconds can cause starter damage If the engine fails to start release the...

Страница 44: ...in the direction that the operator is facing This will finish the widest possible area while giving the operator an excellent view of the slab surface to be troweled When the machine reaches the end...

Страница 45: ...the machine 2 Set the desired pitch on the left side of the machine To increase the pitch turn the pitch control inward a 3 Adjust the right side to match 4 Use the pitch indicator b to adjust pitch e...

Страница 46: ...wn or accident occurs while the machine is operating follow the procedure below 1 Stop the engine 2 Close the fuel valve 3 Remove the machine from the job site using the wheel kit 4 Clean concrete fro...

Страница 47: ...epairs must be performed by a dealer service center authorized by Wacker Neuson The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effect...

Страница 48: ...ignated with square bullet points require special training and equipment Daily Every 20 hours Every 50 hours Every 300 hours Lubricate trowel arms Check external hardware Pressure wash all surfaces un...

Страница 49: ...oil fill plugs b Remove one gearbox oil fill plug 2 If the level is below the threads of the oil fill plug hole add synthetic gear oil through the opening Do not overfill 3 Wipe the threads dry on bot...

Страница 50: ...he back of the trowel upwards to allow the remaining oil to drain 4 After all the oil has drained wipe the threads dry on both the gearbox and the oil drain plug 5 Apply Loctite 545 or equivalent to t...

Страница 51: ...cedure Perform the procedure below to adjust the blade arms 1 Using an appropriate hoist or crane raise the machine off the ground so that the blades at full pitch will not touch the ground 2 Set the...

Страница 52: ...machine frame Measure the distance x between the machine frame at the reference mark and the bottom edge of the blade Rotate the blades as necessary to measure the distance x for each blade Note Rotat...

Страница 53: ...ase the trowel arms 1 Set the trowel on a flat level surface 2 Disconnect the battery 3 For access pitch the blades to the maximum angle 4 Apply grease to each zerk a on the spider assembly 5 Apply gr...

Страница 54: ...eight bearing capacity to lift the machine Properly rated jack stands Mounting a 48 float pan Perform the procedure below to mount a 48 float pan 1 Stop the engine 2 Using an appropriate hoist or cran...

Страница 55: ...float pan 1 Loosen and remove the bolts d that attach each blade e 2 Move the blades inward to align with mounting holes f 3 Re install and tighten the bolts in mounting holes 4 Attach the 46 pan to...

Страница 56: ...m the procedure below to replace the drive belt 1 Set the trowel on a flat level surface with the blades pitched flat 2 Disconnect the battery 3 Remove the beltguard a Note Graphic is representative o...

Страница 57: ...ble the belt drive 1 Align the pillow bearing and shaft as straight as possible Adjust pulley offset and center distance to values as shown 2 Re install the three bolts and torque to 14 1 4 Nm 10 1 ft...

Страница 58: ...ection Requirements Machine is stopped Battery is disconnected to prevent unintentional start up Machine has been lifted via a hoist or raised on the wheel kit Frame is supported on blocks while the m...

Страница 59: ...f each blade correctly for the rotation of each rotor If installing finish blades simply align the screw holes Blade orientation is not critical with finish blades 3 Coat the screw threads with bearin...

Страница 60: ...the machine 1 Use a pressure washer to remove concrete and debris from the trowel blades wheels and ring guards 2 Keeping a minimum distance of 1 meter 3 feet away use the pressure washer to rinse the...

Страница 61: ...er completing the procedures listed above fill the fuel tank completely and add a high quality stabilizer to the fuel Choose a stabilizer that includes cleaning agents and additives designed to coat p...

Страница 62: ...vironmental regulations pertaining to the disposal of construction equipment Preparation Perform the following tasks to prepare the machine for disposal Move the machine to a protected location where...

Страница 63: ...achine Use an engine oil of appropriate viscosity based on the expected outside air temperature See the table below WARNING Most used liquids from this machine such as oil gasoline grease etc contain...

Страница 64: ...se Semi Sintetica Base Semi Synth tique Halbsynthetische Basis Base Semi Sintetica Base Semi Sint tica Synthetic Base Base Sintetica Base Synth tique Synthetische Basis Base Sintetica Base Sint tica F...

Страница 65: ...o Filtre Air Panneau Sec Remote Air Filter Dry Type Filtro Aria a Distanza a Secco Filtre Air Distance Sec Combust veis Fan Alternator Belt Tension Tensione Cinghia Ventola Alternatore Tension Courroi...

Страница 66: ...nce Registro Gioco Valvole R glage Jeu Soupapes Einstallen des Ventilspiels Ajuste da Tolar ncia Registro Juego de V lvulas Apuramento v lvula Injector Cleaning and Adjustment Taratura e Pulizia Iniet...

Страница 67: ...l Air Filter Massa Filtrante Filtro Aria a Pannello Masse Filtrante de Filtre Air Panneau 10 250 300 500 1000 5000 10000 If you are using oil of a quality lower than the prescribed one then you will h...

Страница 68: ...r left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting used liquids Wash skin thoroughly after exposure to used liquids Oil Recommendations We recommend th...

Страница 69: ...s or Annually Clean or change air filter Change engine oil and filter Clean pre cleaner if equipped Replace spark plug Check muffler and spark arrester Every 250 Hours or Annually Check valve clearanc...

Страница 70: ...all amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged periods of time Take steps to avoid inhaling or ingesting used l...

Страница 71: ...le below The schedule applies to an engine in use under normal conditions 2 If you do not have the proper tools and or are not mechanically proficient contact your local KUBOTA dealer Items Interval R...

Страница 72: ...oil Check Replenish Change To ensure the best quality and reliability use new KUBOTA Genuine parts or their equivalents for repair and replacement whenever you have maintenance done Change Clean Spar...

Страница 73: ...0 hours Every 200 hours Change Breather tube PCV valve To ensure the best quality and reliability use new KUBOTA Genuine parts or their equivalents for repair and replacement whenever you have mainten...

Страница 74: ...Yearly years Change Breather tube PCV valve Check To ensure the best quality and reliability use new KUBOTA Genuine parts or their equivalents for repair and replacement whenever you have maintenance...

Страница 75: ...cuit failure Check fuel lines Machine out of balance wobbling excessively Trowel arm s bent Replace trowel arm s Trowel arm s out of adjustment Adjust trowel arm s Trowel blade s bent Replace trowel b...

Страница 76: ...RT48 57K Engine make Vanguard Kohler Kubota Engine model A C V Twin KDW1404 WG1605 G Maximum rated power rated speed kW hp 24 6 35 3600 rpm1 26 34 9 3600 rpm3 42 5 57 3600 rpm1 Displacement cm in 993...

Страница 77: ...x 58 Rotor speed range rpm 25 165 25 150 Blade pitch range degrees 0 25 Gearbox type Heavy duty fan cooled Gearbox lubrication type L oz Mobil Glygoyle 460 1 83 62 each Driveshaft type Splined univers...

Страница 78: ...are tested for hand arm vibration HAV level and whole body vibration in accordance with ISO 5349 EN 1033 and ISO 2631 where applicable Vibration uncertainties Hand transmitted vibration was measured p...

Страница 79: ...wc_td000668gb_FM10 fm 79 CRT48 Technical Data 10 5 Dimensions mm in 2566 101 1473 58 1295 51 wc_gr013206...

Страница 80: ...wc_td000668gb_FM10 fm 80 Technical Data CRT48 Notes...

Страница 81: ...missions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they reac...

Страница 82: ...er Neuson is also liable for damages to other engine equipment components caused by a failure of any warranted parts during the warranty period What is covered Wacker Neuson recommends the use of genu...

Страница 83: ...s of time or the use of the engine equipment or any commercial loss due to the failure of the engine equipment Diagnosis and inspection charges that do not result in warranty eligible service being pe...

Страница 84: ...must take your Wacker Neuson engine equipment along with proof of original purchase date at your expense to the authorized Wacker Neuson dealer service center during their normal business hours For ow...

Страница 85: ...ms Information and Warranty 11 Emissions Control Systems Information and Warranty System Covered Components Air filter system and associated plumbing Before engine intake Air filter Exhaust system Exh...

Страница 86: ...euson Emission Control Systems The warranty period for this engine equipment begins on the date of sale to the initial purchaser and continues for a period of 5 years or 3000 hours of operation whiche...

Страница 87: ...urchase Exhaust Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain con...

Страница 88: ...is also liable for damages to other engine equipment components caused by a failure of any warranted parts during the warranty period What is covered Wacker Neuson recommends the use of genuine Wacker...

Страница 89: ...enance on the engine equipment be retained but Wacker Neuson cannot deny warranty coverage solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance Nor...

Страница 90: ...in 40 CFR Part 1068 Appendix III Wacker Neuson will pay for pre approved shipping costs to and from an authorized Wacker Neuson dealer service center Claims for repair or adjustment found to be caused...

Страница 91: ...st emission warranty statement See the supplied engine owner s manual for the applicable exhaust emission warranty statement CRT48 35V System Covered Components Evaporative control system Fuel tank Fu...

Страница 92: ...euson Emission Control Systems The warranty period for this engine equipment begins on the date of sale to the initial purchaser and continues for a period of 3 years or 2500 hours of operation whiche...

Страница 93: ......

Страница 94: ...es and other penalties being imposed Copyright 2003 Association of Equipment Manufacturers Trowel qxd 11 24 04 10 18 AM Page 1 U S Department of Labor publishes Safety and Health Regulations and Stand...

Страница 95: ...herefore it is your responsibility to use good safety practices in these areas Do not use the trowel for any purpose other than its intended purposes or applications The information provided in this m...

Страница 96: ...CLOTHING Consult your supervisor for specific instructions on a job and the personal safety equipment required For instance you may need Hard Hat Heavy Gloves Eye Protection Ear Protectors Safety Sho...

Страница 97: ...of plates and welds Check for loose broken or missing parts on the trowel including brackets vibration isolators nuts and bolts Hardware should be replaced with original equipment manufacturer s OEM p...

Страница 98: ...ughly check the area for unusual or dangerous conditions such as tools or items that may damage the trowel or be propelled by the trowels rotating blades Note where pipes and forms are located Locate...

Страница 99: ...to spin While firmly holding the handle with one hand start the engine following the guidelines in the engine manufacturer s instruction manual Hold the handle bar firmly with both hands while the tr...

Страница 100: ...r near the trowel while it is in operation Do not use the trowel for any purpose other than its intended purposes or applications 13 WORK SAFELY Trowel qxd 11 24 04 10 18 AM Page 13 ELECTRICAL EQUIPME...

Страница 101: ...ROWELS Some walk behind trowels can be lifted or moved by two people utilizing lifting tubes or other special attachments Generally however they must be lifted using lifting bales special lifting brac...

Страница 102: ...n walk behind trowels and disconnect the battery disconnect the spark plug wire on walk behind trowels before performing maintenance on the machine Disconnect the electric cord on electrical machines...

Страница 103: ...ines if engine is flooded or the smell of gasoline is present A stray spark could ignite fumes Know where fire extinguishers are kept how they operate and for what type of fire they are intended Check...

Страница 104: ...ury occurs seek immediate medical treatment by a physician familiar with injuries that are caused by hydraulic oil escaping under pressure Use a piece of wood or cardboard to find hydraulic oil leaks...

Страница 105: ...specific trowel Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of machine Practice all other usual and customary safe working precau...

Страница 106: ...AEM_ConcretePowerTrowel qxd 7 23 03 6 31 AM Page 1...

Страница 107: ...CRT 48 Schematics wc_tx004197gb_FM10 fm 107 14 Schematics Notes...

Страница 108: ...CK BRN 12 PACKARD WEATHERPACK 30 86 INTERNAL PNK 33 PRPL 35 FUEL CUT OFF OIL PRESSURE 30 PNK 33 86 BLK 22 30 RED 29 12AWG 87a 85 87 PNK 87a PNK 87 85 BRN BRN 13 12V KEY RUN 12V POWER IN RED 29 CAV 3 1...

Страница 109: ...tch 17 Fuse light circuit 6 Hour meter 18 Light switch 7 Oil pressure indicator light 19 Spray pump switch 8 Operator presence switch normally open 20 Spray pump motor 9 Throttle sense switch normally...

Страница 110: ...22 BRN 7 RED 39 PNK 34 PRPL 36 OIL PRESSURE LIGHT YEL 43 ALTERNATOR LIGHT ORG 44 COOLANT TEMP LIGHT RED 42 WORK LIGHTS 12V PNK 16 LIGHT SWITCH OUTPUT COOLANT TEMP LIGHT ALTERNATOR LIGHT OIL PRESSURE L...

Страница 111: ...system 6 Throttle sense switch normally closed 21 Voltage regulator 7 Right front light 22 Alternator 8 Right rear light 23 Glow plug temperature sensors 9 Left rear light 24 Glow plugs 10 Left front...

Страница 112: ...47 RD 46 PU 45 GN D 48 WH PEDAL SENSOR 1 2 4 28 RD 31 WH 30 BK LEFT LIGHT REAR LEFT LIGHT FRONT 38 PK 11 BK 37 PK 10 BK POWER BK SPRAYER PUMP 8 PK 18 BK KEY SWITCH 2 3 25 PK 43 RD 5 12 RD HOUR METER 2...

Страница 113: ...ice 4 fuse 12 Power in lights 28 Splice common ground 13 Malfunction Indicator Light MIL Check engine light 29 Splice 3 key run power 14 Charge alternator 30 Splice 1 work light power 15 Light oil pre...

Страница 114: ......

Страница 115: ......

Страница 116: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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