WACKER Group CT 30 Series Скачать руководство пользователя

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Walk-Behind
Trowels

CT 30
CT 36
CT 48

REPAIR MANUAL

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0600

Содержание CT 30 Series

Страница 1: ...www wackergroup com Walk Behind Trowels CT 30 CT 36 CT 48 REPAIR MANUAL 0112103 001 0600 en 0 1 1 2 1 0 3...

Страница 2: ......

Страница 3: ...es information and procedures to safely repair and maintain this WACKER model For your own safety and protection from injury carefully read understand and observe the safety instructions described in...

Страница 4: ...101 101 101 00010101 00010101 00010101 00010101 00010101 Pro Shift Nameplate A nameplate listing the Model Number and Serial Number OR the Model Number Item Number Revision and Serial Number is attac...

Страница 5: ...Twist Pitch Control Exploded View 2 2 2 4 Twist Pitch Control Cable Replacement 2 4 2 5 Upper Handle Pro Shift Exploded View 2 6 2 6 Pro Shift Pitch Control Cable Replacement 2 8 3 Clutch 3 1 BeltRepl...

Страница 6: ...hich could damage machine or components WARNING Warns of conditions or practices which could lead to personal injury or death 1 2 Laws Pertaining to Spark Arresters Notice Some states require that in...

Страница 7: ...s and hazards associated with it NEVER touch engine or muffler while the engine is onorimmediatelyafterithasbeenturnedoff These areas get hot and may cause burns NEVERuseaccessoriesorattachmentswhicha...

Страница 8: ...ngine is flooded or the smell of gasoline is present A stray spark could ignite fumes DO NOT use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fume...

Страница 9: ...CT 30AGT CT36ADP CT 36AGT CT 48ADP CT 48AGT 30 762 30 762 36 914 36 914 48 1220 48 1220 60 100 125 165 60 100 125 165 60 100 125 165 Trowel 4 Mobil SHC634 Approx 45 1330 0 15 TrowelDiameter in mm Numb...

Страница 10: ...owel blade lift The trowels can be tilted from 0 15 The speed of the trowels ranges from 60 165 rpm depending on the model 1 9 PeriodicMaintenanceSchedule The chart below lists basic trowel maintenanc...

Страница 11: ...ct throttle cable e to throttle lever f 5 Install cable clamp h to take up excess throttle cable 6 Adjustthrottlecablesothatengineisinidlewhenthrottle control lever is in the idle position Tighten cab...

Страница 12: ...2 2 GUIDE HANDLE TROWEL REPAIR 1013SD79 2 3 Upper Handle Twist Pitch Control Exploded View 1 1 2 3 4 5 6 7 9 10 11 8 12 16 15 14 13 23 4 3 18 22 19 20 21 24 25 21 28 27 26 33 29 30 31 32 17 N2 34 N2 N...

Страница 13: ...5 Screw M5x25 1 16 Screw 8 32x1 4 2 17 Knob 1 Ref Description Qty N2 Lubricate threads before assembly N1 Fill bearing with grease before assembly Ref Description Qty 18 Screw 3 8 16x1 3 8 1 19 Casing...

Страница 14: ...ol cable d 2 Disengage cable from fork e and slide through pulley c 3 Remove two M8 screws a holding handle to handle base b Carefullypullhandleandcontrolcableaway from handle base 4 Remove M6 screw g...

Страница 15: ...sembly into handle lining up holesinhandle AttachM6screw m totheunderneath of handle 4 Apply Loctite 243 or equivalent to threads of M6 screw g Attach to top of handle Torque to 6 ft lbs 8 Nm 5 Thread...

Страница 16: ...E TROWEL REPAIR 2 5 Upper Handle Pro Shift Exploded View 1023SD74 1 2 3 4 5 4 6 7 10 10 8 8 10 11 13 12 9 11 10 17 16 14 18 23 24 25 26 27 28 29 30 21 6 31 20 22 33 34 26 35 36 37 38 39 40 41 32 19 9...

Страница 17: ...k M12 2 17 Housing Pro Shift 1 18 Handle adjustable 1 19 Lever throttle control 1 20 Clamp 2 21 Screw M5x25 2 Ref Description Qty Ref Description Qty 22 Knob 1 23 Screw 3 8 16x1 3 8 1 24 Casing cable...

Страница 18: ...ble from fork r and slide through pulley p 4 Pull the Pro Shift handle all the way back 5 Remove two M8 screws n holding handle to handle base o Carefullypullhandleandcablecontrolaway from handle base...

Страница 19: ...ough handle legs x If so equipped install retaining washer 3 Using pliers squeeze handle legs x together and slip handle into place on the pivot tubes Make sure that the handle is seated properly 4 Us...

Страница 20: ...ctite 243 or equivalent to M6 screw c and reinstall in handle Torque to 6 ft lbs 8 Nm 11 Push Pro Shift handle fully forward Thread cable through handle base d and over pulley f Slide handle into base...

Страница 21: ...slipping To replace belt 1 Disconnect spark plug lead WARNING To avoid accidental starting of the engine always disconnect spark plug lead before working on ma chine k m n o 1019SD18 2 Loosen the two...

Страница 22: ...11 13 12 8 9 1 Mount beltguard 1 2 Clutch centrifugal 1 3 Washer 5 16x1 1 8x11 Ga 1 4 Screw 5 16x18x1 1 4 1 5 Beltguard 1 6 Washer B8 4 2 7 Screw M8x20 2 8 Pulley single groove 1 9 V belt 1 10 Screw...

Страница 23: ...n screw d 4 6 turns to protect threads in crankshaft Push against bolt head rather than directly against shaft end 4 Remove key a Inspect key and keyways for signs of shearing Replace key if deformed...

Страница 24: ...R 3 4 Clutch Exploded View 1 2 3 1017SD07 7 6 8 5 4 Ref Description Qty 1 Clutch centrifugal incl 2 8 1 2 Setscrew M8x12 2 3 Plate clutch 1 4 Spring clutch 1 5 Shoe clutch 4 6 Bearing ball 1 7 Clutch...

Страница 25: ...f necessary 3 Inspect bearing 6 for free motion on shaft Replace if necessary Installation CAUTION Do not grease or oil pulley shaft or clutch drum 1 Slide clutch drum 7 over clutch pulley shaft 8 2 S...

Страница 26: ...3 6 3 CLUTCH TROWEL REPAIR Notes...

Страница 27: ...Shaft 1 6 Retainingring ext 2 7 Ring blade lift incl 8 1 8 Bearing sleeve 1 9 Screw armretainer 4 10 Fitting grease 4 11 Hub spider assy 1 12 Washer 1 Ref Description Qty Ref Description Qty 13 Screw...

Страница 28: ...move spark plug to avoid acci dentally starting engine when turning trowel blades Trowel arms are free to rotate Be careful when handling trowel to avoid pinching hand or fingers betweentrowelblades 4...

Страница 29: ...el arm Using thickness gauge tighten bolts until 1 16 remains between retaining ring and trowel arm 5 Check for free movement of lifting ring over spider Trowel blades should pivot freely Slide blade...

Страница 30: ...4 4 4 SPIDER TROWEL REPAIR Notes...

Страница 31: ...nnector wire 1 5 Screw 8 32x1 4 1 6 Key 3 16x1 13 16 2 7 Screw M8x25 3 8 Wire assembly 1 9 Washer B8 4 15 10 Gearbox assembly 1 Ref Description Qty 11 Ring trowel guard 1 12 Nut wing 1 13 Cover filter...

Страница 32: ...rowelguard 7 For engine overhaul procedures refer to engine manufacturer srepairmanual Installation 1 Line up engine with mounting holes Reinstall four M8 locknuts d eight B8 washers e and four M8x45...

Страница 33: ...nnector wire 1 5 Screw 8 32x1 4 1 6 Key 3 16x1 13 16 2 7 Screw M8x25 3 8 Wire assembly 1 9 Washer B8 4 15 10 Gearbox assembly 1 Ref Description Qty 1001RM10 Ref Description Qty 11 Ring trowel guard 1...

Страница 34: ...g and belt guard plate h 6 Remove retaining ring from fork ring shaft Slide shaft out from lifting fork and gearcase Refer to Section 4 1 Trowel Assembly Exploded View 7 Slide fork free of lifting ri...

Страница 35: ...2 Nm Torque rear screws to 16 ft lbs 22 Nm 5 If necessary reinstall pitch control cable to fork Install fork around lifting ring 6 Slide shaft through fork and gearcase Install retaining ring 7 Repla...

Страница 36: ...1 15 Bearing 1 16 Cover gearbox side 1 17 Seal shaft 1 Shim 005 blue AR Shim 003 green AR Shim 001 amber AR Shim 010 brown AR 31 18 30 31 1 3 2 4 5 6 7 10 16 9 12 13 14 15 5 10 20 19 25 26 27 18 8 23...

Страница 37: ...ighten to 16 ft lbs 22Nm CAUTION Rotateshaftbyhandwhiletighteningcover If shaft begins to bind before cover is tight DO NOT continue tightening or bearings may be damaged Remove cover and install addi...

Страница 38: ...5 8 5 DRIVETRAIN TROWEL REPAIR Notes...

Страница 39: ...ty or worn Clean or replace plug 4 Fuel air mixture needs adjustment Adjust 5 Dirty air filter Clean or replace filter 6 Dirty fuel filter Replace filter 7 Engine bolts or parts loose or missing Inspe...

Страница 40: ...6 2 6 TROWEL REPAIR TROUBLESHOOTING Notes...

Страница 41: ...eads 28824 5 ml Hernon 431 and for sealing weld porosity wicking 25316 10 ml Omnifit 1710 230LL Gaps up to 0 005 0 13 mm Temp range 65 to 300 degrees F 54 to 149 degrees C Loctite 609 Green Medium str...

Страница 42: ...271 282 383 353 479 1 1 8 5 8 1 Ft Lb 1 357 Nm 1 Inch 25 4 mm In Lb Metric Fasteners DIN Inch Fasteners SAE Size Ft Lb Nm Ft Lb Nm Ft Lbs Nm Inch Metric Inch Metric M3 11 1 2 14 1 6 19 2 1 7 32 5 5 2...

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Страница 44: ...0 Fax 49 0 89 354 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Sunley Center Unit 912...

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