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Introduction to the Equipment

E.H. Wachs Company 

Part No. 56-MAN-01, Rev. B 1

Introduction to the Equipment

The SDB 206/2 is a hand-held beveling machine for fast, accurate weld preps on pipe and tube 

from 2.27" inside diameter (I.D.) to 6" outside diameter (O.D.). It can machine pipe or tube with 

wall thickness up to 0.75". The machine clamps to the I.D. of the pipe being machined using a 

three-leg mandrel design for square, rigid installa tion. Different sized clamp legs are used to cover 

the machine’s entire range of pipe diameters.

M

achine

 D

escription

Figure 1-1 illustrates the main components of the SDB 206.

Air motor

Feed handle

Drawbar nut

Lift 

handle

Rotating head

Mandrel

Chuck

Figure 1-1.  The photo illustrates the components of the SDB 206.

Содержание SDB 206

Страница 1: ...H Wachs All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs E H Wachs 600 Knightsbridge Parkway Lincolnshire IL 60069 www ehwachs com E H...

Страница 2: ...arkway Lincolnshire IL 60069 USA Responsible Representative Orbitalum Tools GmbH Josef Sch ttler Str 17 78224 Singen Germany Tel 49 0 7731 792 872 Fax 49 0 7731 792 566 Harmonised Standards Other Tech...

Страница 3: ...ipe or tube with wall thickness up to 0 75 The machine clamps to the I D of the pipe being machined using a three leg mandrel design for square rigid installa tion Different sized clamp legs are used...

Страница 4: ...you can easily move the machine from one pipe to the next with no additional setup required Three different sized rotating heads and four styles of man drels are available with the SDB 206 The three r...

Страница 5: ...Figure 1 4 The feed drive includes a four post handle and a gauge for measuring feed distance Clamping Legs The standard chuck legs built into the mandrel allow an I D clamping range of 2 27 to 2 92 S...

Страница 6: ...O D s over 6 you will need to install the optional 8 diameter head 56 076 00 Table 2 Extended Range Leg Sets Part No Leg Thickness Pipe I D Range 56 085 08 2 22 6 71 7 34 56 085 09 2 51 7 28 7 91 56...

Страница 7: ...each leg set Each leg has two captivated mounting screws that attach the leg to the chuck leg on the mandrel Figure 1 7 The screws in the clamp leg attach it to the chuck leg on the mandrel Noise Lev...

Страница 8: ...r lever Motor speed control Feed rate 0 08 2 mm per revolution Feed stroke 2 5 usable feed travel Drive options Air 70 cfm 90 psi Hydraulic 8 gpm 1500 psi Electric 110 V or 220 V Tool RPM 0 to 40 Tool...

Страница 9: ...01 Rev B 7 Operating Envelopes and Tooling Charts This section includes the following information for using the SBD 206 and FF 313 operating envelope for the SDB 206 and FF 313 machine configurations...

Страница 10: ...SDB 206 and FF 313 8 Part No 56 MAN 01 Rev B E H Wachs...

Страница 11: ...Introduction to the Equipment E H Wachs Part No 56 MAN 01 Rev B 9 SDB 206 Air Drive 56 000 01 DETAIL A NOTE...

Страница 12: ...SDB 206 and FF 313 10 Part No 56 MAN 01 Rev B E H Wachs SDB 206 Electric Drive 56 000 02 NOTE...

Страница 13: ...Introduction to the Equipment E H Wachs Part No 56 MAN 01 Rev B 11 SDB 206 Hydraulic Drive 56 000 03 NOTE...

Страница 14: ...SDB 206 and FF 313 12 Part No 56 MAN 01 Rev B E H Wachs FF 313 Air Drive 56 000 FF DIMENSIONS IN BRACKETS ARE MILLIMETERS...

Страница 15: ...Introduction to the Equipment E H Wachs Part No 56 MAN 01 Rev B 13 Standard Mandrel and Extension Legs 56 430 00 DIMENSIONS IN BRACKETS ARE MILLIMETERS NOTE...

Страница 16: ...08 02 37 1 2 30 30 0 73 18 5mm 1 50 38 1mm 0 53 13 5mm 3 03 77 0mm 2 26 57 4mm 3 48 88 4mm 6 18 157 0mm 4 88 124 0mm 6 60 167 6mm 7 84 199 1mm 7 84 199 1mm 7 60 193 0mm Counterbore Tool Chart PIPE I D...

Страница 17: ...CING TOOL MAX WALL W 1 16 LAND MIN I D W 1 16 LAND MAX I D 1 W 1 16 LAND MAX O D 1 56 709 01 56 708 01 1 68 42 7mm 2 38 60 5mm 5 00 127 0mm 8 09 205 5mm 56 709 05 56 708 01 1 68 42 7mm 2 38 60 5mm 6 2...

Страница 18: ...SDB 206 and FF 313 16 Part No 56 MAN 01 Rev B E H Wachs...

Страница 19: ...uts leak ing lubricant rusted components and any other physi cal conditions that may affect operation Properly maintaining the machine can greatly decrease the chances for injury ALWAYS READ STICKERS...

Страница 20: ...luding lathe tools saw blades milling tools etc may get very hot Do not touch tooling until you have made sure it is cool enough to handle Wear gloves when removing or cleaning up chips and cutting de...

Страница 21: ...D EQUIPMENT Disconnect hydrau lic lines from the hydraulic manifold to prevent acciden tal restarting of the machine Lock out the power supply immediately ELECTRIC POWERED EQUIPMENT If the electric dr...

Страница 22: ...hine Gloves can become entangled in moving parts resulting in serious injury Gloves may be worn when setting up the machine or cleaning up after the operation but take them off when operating the mach...

Страница 23: ...ration of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection re...

Страница 24: ...en operating the equipment Part no 90 401 03 Figure 2 3 The eye protection label is attached to the hydraulic drive of the SDB 206 FF 313 Always wear eye protection when operating the equipment Part n...

Страница 25: ...Do not oper ate the equipment with greater than 2000 psi 138 bar hydraulic pressure Part no 90 402 01 Figure 2 6 The hot surface label is attached to the SDB 206 FF 313 hydraulic and electric drive m...

Страница 26: ...SDB 206 and FF 313 24 Part No 56 MAN 01 Rev B E H Wachs...

Страница 27: ...se mandrels have three legs which expand equally to contact the inside walls of the workpiece when the draw bolt is tightened Measure the pipe I D that is to be prepared Turn to page six 6 to select t...

Страница 28: ...beveling head for dirt and metal chips Clean the bore with compressed air or solvent as necessary Wipe the mandrel clean and apply a light coating of oil Being careful not to scrape the head bushing i...

Страница 29: ...it clockwise until the draw bar nut is completely exposed Be certain to align the key in the end cap to the key way of the mandrel Use the two locking set screws located on either side of the machine...

Страница 30: ...he Rotating head Refer to Tool Charts for the appropriate tool bit All tool bits must be installed so the cutting edge will contact the pipe when rotating in a clockwise direction as seen from rear of...

Страница 31: ...ft lb Figure 3 4 Move the machine back and forth and up and down while tightening The chuck legs will automatically center the machine Connect a clean dry 90 psi 6 bar air supply to machine Start mach...

Страница 32: ...d feed in until desired prep is achieved Figure 3 5 Figure 3 5 Tips For Good Finish 1 Always place mandrel as close to pipe end as possible 2 Use a cutting oil or other coolant generously This will al...

Страница 33: ...rsion Procedure 1 Remove the mandrel from the machine body 2 Using the provided hex key set remove the Rotating Head by loosening and removing the four 5 16 18 x 3 4 stripper bolts Figure 3 6 Figure 3...

Страница 34: ...tightening the four 5 16 18 x 5 8 stripper bolts Figure 3 8 Figure 3 8 5 Install the Flange Facing Mandrel into the flange I D using the alignment fixture to insure proper squareness to flange Once th...

Страница 35: ...he flange I D Refer to mandrel leg extension chart To select the mandrel adaptor and leg Set required to mount in flange I D 2 Insert the solid leg set 56 135 12 in the mandrel head POINT SIDE DOWN Fi...

Страница 36: ...the selected adapter over the mandrel head and secure with 3 7 16 20 x 1 1 2 SHCS Figure 3 11 Figure 3 11 4 Select extension leg set required Refer to the I D range chart decal provided on the leg ex...

Страница 37: ...e adjustable leg and tighten completely Figure 3 13 Figure 3 13 ABOUT THE ADJUSTABLE LEG An adjustable leg has been provided to compensate for centering on slip over flanges or butt welded flanges whe...

Страница 38: ...to perform the desired operation Snug the mandrel into place by tightening the draw bar nut with the supplied 1 1 8 wrench Figure 3 15 NOTE Observe the mandrel keyway slots When the slots are at the...

Страница 39: ...p Operation E H Wachs Part No 56 MAN 01 Rev B 37 8 Slide the flange alignment fixture over the mandrel shaft Figure 3 16 Figure 3 16 9 Extend the alignment arms if necessary with the supplied hex key...

Страница 40: ...e draw bar nut and push the alignment fixture firmly against the flange face Retighten the draw bar nut with the supplied 1 1 8 wrench Figure 18 Remove alignment fixture NOTE The alignment fixture aut...

Страница 41: ...haft Be sure to wipe the mandrel clean NOTE Align the internal machine keys with the mandrel keyway slots Engage the internal machine keys on the mandrel keyway slots Push the machine forward Rotate t...

Страница 42: ...Rev B E H Wachs 12 Install the tooling in to the flange facer tool slide slot Figure 3 20 Refer to the tool holder tool bit diagram Figure 3 20 13 Tighten the tool bit locking set screws with the supp...

Страница 43: ...supply Press the air motor lever and rotate the machine slowly to verify clear ance Figure 3 23 IMPORTANT E H Wachs Co recommends the use of an ATM air treatment module pn 26 407 00 to filter air and...

Страница 44: ...e counter clockwise rotation will close the valve Figure 3 23 Figure 3 23 16 Rotate the starwheel nut with the supplied 3 4 socket and ratchet Figure 3 24 until the tool bit tip is flush with the desi...

Страница 45: ...assembly clockwise until the tool bit just touches the desired surface to be faced 18 Again rotate the tool slide starwheel nut raising the bit just above the surface to be faced 19 Using the infeed...

Страница 46: ...e 3 27 Figure 3 27 21 Engage the desired number of trips on the trip collar assembly to achieve the surface finish required Figure 3 28 Refer to flange surface trip chart Figure 3 28 NOTE Take light c...

Страница 47: ...f variables inherent in a portable machine of this type 4 INTERMITTENT CUTS When working on a rough cut end of a piece of pipe or a warped flange tou will need to do an intermittened cut In order to p...

Страница 48: ...tating the axial feed handle counterclockwise The correct amount of axial feed per machine revolution is given on the following chart TRIP ENGAGEMENT RMS FINISH 1 TRIP 63 RMS 2 TRIP 125 RMS 4 TRIP 250...

Страница 49: ...tab clear from the locknut 56 033 00 Insert and tighten an old used tool bit into one of the slots on the cutting head Clamp machine into a bench vise Using the lock nut tool and a torque wrench tight...

Страница 50: ...e machine body and inspected after every twenty hours of operation 2 Remove the drawbar nut 56 025 00 and the collar nut 56 024 00 3 Remove the mandrel from the machine body by rotating the feed handl...

Страница 51: ...Parts Lists and Drawings E H Wachs Part No 56 MAN 01 Rev B 49 PARTS LISTS AND DRAWINGS SDB 206 Air Drive 56 000 01 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 52: ...SDB 206 and FF 313 50 Part No 56 MAN 01 Rev B E H Wachs SDB 206 110 V Electric 56 000 02 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 53: ...Parts Lists and Drawings E H Wachs Part No 56 MAN 01 Rev B 51 SDB 206 Hydraulic Drive 56 000 03 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 54: ...SDB 206 and FF 313 52 Part No 56 MAN 01 Rev B E H Wachs SDB 206 220 V Electric 56 000 04 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 55: ...Parts Lists and Drawings E H Wachs Part No 56 MAN 01 Rev B 53 FF 313 Flange Facer 56 000 FF NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 56: ...6 182 00 2 KEY 8 56 183 00 2 STRAP 9 56 184 00 2 SCREW KEY ADJUSTABLE 10 56 185 00 2 BUSHING ADJUSTABLE SCREW 11 56 186 00 2 BRACKET HANDLE 12 56 187 00 1 HANDLE LIFTING 13 56 189 00 1 LABEL FEED RING...

Страница 57: ...2 26 047 00 1 NAME PLATE 3 56 001 00 1 BODY MAIN 4 56 003 00 1 SHAFT MAIN 5 56 008 00 1 GEAR RING 6 56 009 00 1 GEAR PINION 7 56 029 00 1 BEARING CONE 8 56 030 00 1 BEARING CUP 9 56 031 00 1 BEARING C...

Страница 58: ...56 430 02 1 STANDARD RANGE LEG KIT 2 72 6 79 ID Standard Mandrel 56 430 01 7 9 6 3 8 4 1 5 2 ITEM PART NUMBER QTY DESCRIPTION 1 56 024 02 1 COLLAR DRAWBAR NUT 2 56 025 00 1 NUT DRAWBAR 3 56 026 00 1...

Страница 59: ...85 03 3 LEG EXTENSION ASSEMBLY 03 4 56 085 04 3 LEG EXTENSION ASSEMBLY 04 5 56 085 05 3 LEG EXTENSION ASSEMBLY 05 6 56 085 06 3 LEG EXTENSION ASSEMBLY 06 7 56 085 07 3 LEG EXTENSION ASSEMBLY 07 Leg Se...

Страница 60: ...01 2 72 3 39 69 1 86 0 mm DESCRIPTION TABLE LHCS 1 4 20 X 1 2 CAPTIVATED EXTENSION LEG 02 3 28 3 95 83 4 100 4 mm SHCS 1 4 20 X 5 8 CAPTIVATED SHCS 1 4 20 X 5 8 CAPTIVATED EXTENSION LEG 03 3 85 4 52...

Страница 61: ...Parts Lists and Drawings E H Wachs Part No 56 MAN 01 Rev B 59 Small I D Mandrel 56 402 01 NOTES ITEM PART NUMBER QTY DESCRIPTION...

Страница 62: ...6 MAN 01 Rev B E H Wachs Fitting Mandrel Assembly 56 414 01 NOTES DIMENSIONS IN BRACKETS ARE MILLIMETERS ITEM PART NUMBER QTY DESCRIPTION MIN MAX DIMENSION A DIA DESCRIPTION QTY PART NO ITEM DESCRIPTI...

Страница 63: ...Part No 56 MAN 01 Rev B 61 Mandrel Adapter Assembly 56 415 00 DIMENSIONS IN BRACKETS ARE MILLIMETERS NOTES ITEM PART NUMBER QTY DESCRIPTION WHERE USED ITEM QTY PART NO DESCRIPTION ITEM PART NO QTY DE...

Страница 64: ...1 CONE 7 56 136 03 1 LEG ADJUSTABLE 8 56 137 00 1 SCREW ADJUSTABLE 9 56 138 00 1 ROD DRAW 10 56 170 00 1 BODY FIXTURE 11 56 171 00 3 LEG 12 56 188 00 1 MANDREL 13 90 044 03 9 SSS 10 24 X 3 8 14 90 04...

Страница 65: ...1 ITEM PART NUMBER QTY DESCRIPTION 1 05 082 00 1 OILER AIR LINE 2 56 044 01 1 AIR MOTOR HIGH TORQUE LOW SPEED 3 66 100 00 1 VALVE FLOW CONTROL 4 90 098 01 1 NIPPLE 1 2 X CLOSE 5 90 098 65 1 1 2 NPT M...

Страница 66: ...DEFLECTOR EXHAUST 1 18 CLE 203101 CYLINDER 1 18 1 CLE 863887 PIN SLOTTED SPRING 1 19 CLE 869572 PLATE REAR BEARING 1 20 CLE 843444 BEARING BALL 1 21 CLE 867536 PLATE FRONT BEARING 1 22 CLE 619377 BEA...

Страница 67: ...AINING 5 WHERE USED 1 ELECTRIC MOTOR 6 26 126 02 1 COUPLING INPUT 7 56 201 00 1 HOUSING GEAR 8 56 202 00 1 SPACER GEAR SET 9 56 203 00 1 GEAR PLANETARY 10 66 144 00 1 COUPLER DRIVE 11 66 148 00 1 BEAR...

Страница 68: ...SPRING TORSION 12 76 075 00 1 PLATE SPRING COVER 13 76 176 00 1 VALVE PRESSURE RELIEF 14 76 177 00 1 VALVE PRESSURE COMPENSATED FLOW CONTROL 15 76 180 00 1 RING 26MM EXT RETAINING 16 76 181 00 1 DETE...

Страница 69: ...TOR 2 05 092 00 1 ADAPTOR MOTOR HYD 3 23 187 00 1 MANIFOLD 4 23 188 00 1 FLOW VALVE 5 23 189 00 1 COMPENSATOR SPOOL 6 53 073 00 1 HYDRAULIC MOTOR 7 56 132 00 1 SPACER 8 56 200 00 1 KEY 9 90 054 04 1 S...

Страница 70: ...0 1 8 ROTATING HEAD 2 56 430 03 1 EXTENDED RANGE LEG KIT 6 68 9 06 ID Replacement Chuck Body Legs 56 310 00 2 1 5 3 4 ITEM PART NUMBER QTY DESCRIPTION 1 56 026 00 1 BODY CHUCK 2 56 051 00 3 LEG CHUCK...

Страница 71: ...HIGH RANGE TOOL HOLDER 17 56 195 00 1 LOW RANGE TOOL HOLDER NOT SHOWN 18 56 710 00 2 TOOL INSERT 19 66 015 00 2 BEARING FEED SCREW 20 66 019 00 1 PLUNGER SPRING 21 66 109 00 1 SUPPORT END 22 66 114 0...

Страница 72: ...206 Conv Kit 56 420 00 3 4 1 2 ITEM PART NUMBER QTY DESCRIPTION 1 56 005 00 1 HEAD ROTATING 2 56 043 00 1 WIPER FELT 3 56 430 00 1 SDB 206 MANDREL AND LEG ASSEMBLY 4 90 067 59 4 BOLT STRIPPER 5 16 X 1...

Страница 73: ...wings and parts lists in Chapter 8 Please provide the part description and part number for all parts you are ordering Repair Information Please call us for an authorization number before returning any...

Страница 74: ...is a warranty card Please fill out the registration card and return to E H Wachs Retain the owner s registration record and warranty card for your information Return Goods Address Return equipment fo...

Страница 75: ......

Страница 76: ...E H WACHS Superior Equipment Complete Support 600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www ehwachs com...

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