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MIO-R45XRFR4836 Rev E

G&B Specialties Inc. 535 West 3

Street, Berwick, PA, USA Tel: (570) 752-5901 Fax: (570) 752-6397

US Field Service: 570-441-6988; CAN Field Service 570-854-0482; www.rafna.com

-4-

Tighten but do not torque the 1/2” fasteners as they will be torqued following the railgear
alignment procedure.

Proceed to install the railgear hydraulic system as per the Hydraulic Kit Installation manual

before continuing with the following steps.

10.

Follow the Rail Wheel Load Adjustment procedure detailed in the R-450 Rotating Rear
Railgear Kit Operation, Service and Parts manual.

11.

Follow the Railgear Alignment procedure detailed in the R-450 Rotating Rear Railgear Kit
Operation, Service and Parts manual.

12.

Follow the Railgear Lock System Installation/Adjustment Procedure detailed in the
Railgear Lock System Installation/Adjustment section of this manual.

13.

Follow the Rail Sweep Adjustment procedure detailed in the R-450 Rotating Rear Railgear
Kit Operation, Service and Parts manual.

14.

Torque all fasteners as detailed in the R-450 Rotating Rear Railgear Kit Operation, Service
and Parts manual.

15.

Grease the railgear at all lubrication points as detailed in the R-450 Rotating Rear Railgear
Kit Operation, Service and Parts manual.

Содержание R-450

Страница 1: ...re performing any work under the vehicle or railgear ensure that the en gine is turned off and the parking brake is set Beware of all pinch points on the railgear and keep all parts of the body clear...

Страница 2: ...x 2 25 Long 8 1 2 Gr 8 Washer 16 1 2 UNC Gr 8 Nylon Insert Lock Nut 8 R 990KIT 021 Rail Gear Mounting 5 8 UNC Gr 8 Bolt x 2 Long 6 5 8 Gr 8 Washer 12 5 8 UNC Gr 8 Nylon Insert Lock Nut 6 3 4 UNC Gr 8...

Страница 3: ...cle s suspension hangers The holes in the mounting boxes should align with existing holes in the vehicle frame It may be necessary to loosen or remove the 1 2 fasteners that support the railgear lock...

Страница 4: ...ting Rear Railgear Kit Operation Service and Parts manual 11 Follow the Railgear Alignment procedure detailed in the R 450 Rotating Rear Railgear Kit Operation Service and Parts manual 12 Follow the R...

Страница 5: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 5 Figure 1...

Страница 6: ...lock up 1 Remove lock up cover 2 Install the rear lock cable to the locking system by fastening the end of the cable through the cable support then thru the pipe on the locking cable bar at the center...

Страница 7: ...and clevis pin and fasten the handle R 18106 to the clevis using the clevis pin and cotter pin that were just removed as shown 4 Insert the Lockup Rod that is attached to the handle into the spring p...

Страница 8: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 8...

Страница 9: ...company procedures and policies must be adhered to Railway company rules governing rail travel must be observed at all times Ensure that the position and function of all railgear controls are known be...

Страница 10: ...Rail To Lower the Railgear 1 Disengage the mechanical locking pins by pulling on the locking cable handle or lever Do not force the locking cable lever If the lock pins cannot be disengaged raise the...

Страница 11: ...onths 1 Visually inspect the railgear prior to use for damaged or worn parts 2 Check for loose wheels and fasteners 3 Ensure the rail gear lock up system is functioning properly in both the road and r...

Страница 12: ...41 6988 CAN Field Service 570 854 0482 www rafna com 12 Table 4 Standard Fastener Torque Values Fastener Size Fastener Torque Value ft lbs Dry 1 UNC Gr 8 Fasteners 250 UNC Gr 8 Fasteners 175 5 8 UNC G...

Страница 13: ...36 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 13 Figure 4 Railgear Lubric...

Страница 14: ...t to 20 ft lbs Then loosen the spindle nut and re torque it to 6 ft lbs Re check and re adjust the bearing end play if required If no torque wrench is available tighten the spindle nut until the rail...

Страница 15: ...is checked as described below using a hydraulic bottle jack equipped with a gauge If the gauge on the hydraulic bottle jack reads in pounds per square inch psi use Table 5 along with the jack bore di...

Страница 16: ...630 1120 670 770 880 990 1110 1240 1370 1520 1660 1140 690 790 900 1010 1130 1260 1400 1540 1690 1160 700 800 910 1030 1150 1280 1420 1570 1720 1180 710 810 930 1050 1170 1310 1450 1600 1750 1200 720...

Страница 17: ...on the rail wheels raise the spring plates on the threaded rods Each side should be adjusted the same amount 4 Lower the railgear to the rail position and re check the rail wheel loads Re adjust the...

Страница 18: ...630 1120 670 770 880 990 1110 1240 1370 1520 1660 1140 690 790 900 1010 1130 1260 1400 1540 1690 1160 700 800 910 1030 1150 1280 1420 1570 1720 1180 710 810 930 1050 1170 1310 1450 1600 1750 1200 720...

Страница 19: ...o the railgear axle The rail wheel is then turned into alignment The four 1 2 fasteners should then be tightened and torqued to 100 ft lbs dry Do not over torque The railgear is aligned laterally by l...

Страница 20: ...4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 20 Figure 5 Railgear Alig...

Страница 21: ...36 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 21 Figure 6 Railgear Alignm...

Страница 22: ...angle plate and the top surface of the lock pins are in contact with each other The angle plate and lock pins should be parallel to each other upon contact 7 If the angle plate and lock pins are not p...

Страница 23: ...e lock up plate to the lock up support 16 Torque the 3 8 fasteners to 40 ft lbs dry Do not over torque Note The rear railgear unit should be shipped with the lock up assembly installed upside down cov...

Страница 24: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 24 Figure 7...

Страница 25: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 25 Figure 8...

Страница 26: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 26 Figure 9...

Страница 27: ...up system Recommended Service Schedule R 450 Rotating Rear Railgear DESCRIPTION D AILY W EEKLY M ONTHLY 3 M ONTHS 1 Visually inspect the rear lock up system prior to use for damaged or worn parts 2 V...

Страница 28: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 28...

Страница 29: ...Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 29 PARTS OF R 450 ROTATING RE...

Страница 30: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 30...

Страница 31: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 31...

Страница 32: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 32...

Страница 33: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 33...

Страница 34: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 34...

Страница 35: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 35...

Страница 36: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 36...

Страница 37: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 37...

Страница 38: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 38...

Страница 39: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 39...

Страница 40: ...MIO R45XRFR4836 Rev E G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 40...

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