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OPTIFLOW

SIDEWINGS

INSTALLATION MANUAL

Edition

This publication is not subject to change procedures.
New versions can be found under the following link

http://www.wabco.info/8150102033

Subject to change without notice.

Version 02 / 09.2013(en)

815 010 203 3

Содержание OPTIFLOW SIDEWINGS

Страница 1: ...OPTIFLOWTM SIDEWINGS INSTALLATION MANUAL...

Страница 2: ...1 This publication is not subject to change procedures New versions can be found under the following link http www wabco info 8150102033 2013 WABCO Europe BVBA All rights reserved Subject to change wi...

Страница 3: ...16 5 4 2 I Beam Installation 20 5 5 Installation of MidSkirts 23 5 6 Installation of EndSkirts 27 5 7 Installation of Flow Conductors 31 5 7 1 Flow Conductor Rotational 31 5 7 2 Flow Conductor Hinged...

Страница 4: ...s long as there has been no respective intention or gross negligence on our part or any forced legal provisions in opposition Text and graphics are subjected to our utilization rights copying or distr...

Страница 5: ...no known limitations to conventional brake systems conventional wheels and tires conventional suspension systems 1 2 What is OptiFlow SideWings The patented OptiFlow SideWings influence the aerodynami...

Страница 6: ...f the Lateral Protection device according ECE R 73 The MidSkirts in front of the first wheel withstand a lateral force of 1000N on the pillars with a max deflection of 50mm Type approval with the appr...

Страница 7: ...y instructions when dealing with the OptiFlow SideWings system to avoid personal injury or damage to components Do not move the vehicle if SideWings are open and a technician is performing any work on...

Страница 8: ...stored in position Otherwise the Flow Conductor could be damaged Top view of Flow Conductor Do not force the Flow Conductor Rotational beyond its set up position Do not lean on the open Flow Conductor...

Страница 9: ...ity as well as aesthetic demands Open Wheel This configuration is meant to give access to steering axle trailers Therefore the wheels will have enough space to move freely without any interference fro...

Страница 10: ...ensures that OptiFlow SideWings system unique The wing shaped profile ensures that the inwards bending airflow behind the truck is caught and converted into a the inwards bending airflow behind the t...

Страница 11: ...The EndSkirts with hatches offer the additional function of accessibility in the rear area of the trailer behind the wheels for operating the air suspension or PREV Park Release Emergency Valve Acces...

Страница 12: ...ps will slide the skirts close to another Never use a screwdriver to separate skirt edges This will damage Never use a screwdriver to separate skirt edges This will damage aluminum parts aluminum part...

Страница 13: ...Beams thus giving room for the MidSkirts to be positioned Keep connections for side markers on the MidSkirts Ensure that important accessories such as the extinguisher or control elements remain acce...

Страница 14: ...wered This will guarantee that the SideWings will not touch the ground in the event of a tire guarantee that the SideWings will not touch the ground in the event of a tire bellows burst bellows burst...

Страница 15: ...is no closer than 655mm The only condition is that it is no closer than 655mm Starting point for 3 axle trailers Starting point for 3 axle trailers It is standard for the distance between the axles to...

Страница 16: ...of the pillar parts and an overview of In this section you will find a description of the pillar parts and an overview of different pillar types different pillar types The pillars connect the SideWin...

Страница 17: ...th 4 slots Connecting with I Beam or Half Horizontal Beams E Pillar for Flow Conductor Pillar for Flow Conductor Rotational Rotational Installation steps The design of counterparts such as angle brack...

Страница 18: ...magnetic drill Drill the bore holes preferably with a magnetic drill Fix all mounting plates to the bottom of the trailer I Beam M8 27 0Nm Fix all mounting plates to the bottom of the trailer I Beam...

Страница 19: ...r the last 4550mm of a semi trailer for docking reasons The ground clearance must be a max 500mm in front of the first wheel The minimum clearance between tires and SideWings must be at least The mini...

Страница 20: ...n of how to connect Half Horizontal Beams to other parts Beams to other parts HHBs will be used for bridging the pillars to the I beam of the trailer A C D E B B Connection of Half Horizontal Beam to...

Страница 21: ...e of the trailer I Beam Drill the bore holes preferably with a magnetic drill Drape the Half Horizontal Beams with pre installed pillars on the ground Drape the Half Horizontal Beams with pre installe...

Страница 22: ...moving lift axles Fix every Half Horizontal Beam to the frame with 6 x M12x35 8 8 screws The beams must also be fixed to the trailer undersurface using an angle bracket For the installation of angle b...

Страница 23: ...rts before installing on trailer Install rubber on skirts before installing on trailer For OEM Original Equipment Manufacturer installation the top rubber may be supplied separately Pull the slider th...

Страница 24: ...amping unit of the mounted pillars Your fingers could be crushed Lift the first MidSkirt up when sliding the metal rail of MidSkirt into the first clamping unit of the mounted pillar Hold the first Mi...

Страница 25: ...close the gaps between two skirts Use a rubber hammer to completely close the gaps between two skirts This is not a matter of force just a couple of taps will slide the skirts This is not a matter of...

Страница 26: ...he middle of the clamping When everything is fitted all joints must be in the middle of the clamping unit unit Tighten the nuts I and II on all clamping units mping units I II Once you have finished o...

Страница 27: ...n skirts before installing on trailer Install rubber on skirts before installing on trailer For OEM Original Equipment Manufacturer installation the top rubber may be supplied separatel Pull the slide...

Страница 28: ...pillar Slide the EndSkirt into its final position until there is a connection with the last MidSkirt Use a rubber hammer to completely close the gaps between two skirts Use a rubber hammer to complete...

Страница 29: ...e in the middle of the clamping unit unit When all skirts are mounted tighten the nuts I and II on the clamping units SW13 M8 24Nm M8 24Nm I II When one side of the trailer is finished repeat the proc...

Страница 30: ...ave been secured install the plastic end covers on each After EndSkirts have been secured install the plastic end covers on each end of the Endskirts Use the plastic rivet to fasten the part end of th...

Страница 31: ...t the Flow Conductor so the landing legs can be operated easily when the Flow Conductor is open 5 7 1 Flow Conductor Rotational Depending on your BOM Bill Of Material please check if you have this par...

Страница 32: ...32 OptiFlow SideWings Installation Undo the screws on the slider Remove the slider...

Страница 33: ...OptiFlow SideWings Installation Detach the rotating axis from the Flow Conductor Fix the rotating axis on the Half Horizontal Beam Make sure that the metal flange points towards the back of the trail...

Страница 34: ...34 OptiFlow SideWings Installation Slide the Flow Conductor into the hole in the rotating axis Tighten the nuts with M10 46Nm Insert the Slider the Slider...

Страница 35: ...ame If not it must be repositioned With some configurations you can request a crank of a different length Mount the Flow Conductor so the landing legs can be operated easily when the Flow Conductor is...

Страница 36: ...36 OptiFlow SideWings Installation To guarantee correct usage fix the position of the stopper screw with hexagon head M10 46Nm Close the Flow Conductor softly and lock it Close the fastener...

Страница 37: ...railer Install rubber on Flow Conductor before installing on trailer For OEM Original Equipment Manufacturer installation the top rubber may be supplied separately Pull the slider thread plates of the...

Страница 38: ...amping unit on the mounted pillar Hold the Flow Conductor up when sliding the metal rail on the Flow Conductor into the first and second clamping unit on the mounted pillar Slide the open Flow Conduct...

Страница 39: ...mpletely close the gaps between Flow Conductor and MidSkirt Conductor and MidSkirt This is not a matter of force just a couple of taps will slide the skirts This is not a matter of force just a couple...

Страница 40: ...Handle the gas springs with care Install the gas springs after installing all Skirts and Flow Conductors Gas springs have a great force and can change the alignment Two workers are required for the i...

Страница 41: ...Installation Open the skirt as far as possible to get the perfect distance Put the shoulder bolt back in position while holding the gas spring Screw in the nut to fasten the gas spring Proceed with t...

Страница 42: ...42 OptiFlow SideWings Installation 5 9 Installation of Back Door Retainers Insert the back door retainer into its socket Insert the back door retainer into its socket Fix with the supplied bolts...

Страница 43: ...ightness and electrical connection markers tightness and electrical connection Make the electrical connection for the Side Markers integrated in MidSkirts as standard on both sides of the trailer Min...

Страница 44: ...er are not covered and are working properly All OptiFlow SideWing components must be firmly secured Ensure that all Skirts Hatches and Flow Conductors are closed and the locks are closed with the lock...

Страница 45: ...45 OptiFlow SideWings Operation 7 Operation 7 1 Hatches Opening Press the first knob...

Страница 46: ...ontal position Repeat procedure with second knob Open the hatch The hatch cannot be locked in place when open You must hold it open manually Closing Close the hatch Press the first knob While pressing...

Страница 47: ...Skirts Opening Pull the first handle downwards behind the bottom of the skirt marked with circles on figures Pull the second handle downwards Open the skirt Closing Close the skirt You will hear a cl...

Страница 48: ...48 OptiFlow SideWings Operation 7 3 Hinged Pillars Pull out the safety pin...

Страница 49: ...49 OptiFlow SideWings Operation Then pull out the securing piston Align the hole so you can pass the piston through the hole...

Страница 50: ...50 OptiFlow SideWings Operation The piston acts like a blocking mechanism so that the bottom part of the pillar will not rotate Position of hinged pillar when retracted...

Страница 51: ...Lock alignment MidSkirts Lock alignment If the skirts cannot be locked you have 3 options for solving the problem A You can move the complete pillar backwards and forwards B You can move the lock back...

Страница 52: ...as springs Check free movement The Skirts and Flow Conductor Hinged must be kept open by the force of the gas springs Locks Check free movement Check free movement The Skirts and Flow Conductor must b...

Страница 53: ...Appendix 10 Appendix Please only use the drawings supplied with your customized SideWings system The following drawings are only examples and do not apply to every SideWings system 10 1 Example of Si...

Страница 54: ...54 OptiFlow SideWings Appendix 10 2 Example of SideWings Positioning drawing...

Страница 55: ...es of 2 5 billion in 2012 WABCO is headquartered in Brussels Belgium For more information visit www wabco auto com WABCO NYSE WBC is a leading global supplier of technologies and control systems for t...

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