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Table of contents

Table of contents

1 Safety 

Information 

............................................................................................................................................ 5

2 

How to Obtain Additional Maintenance, Service and Product Information ................................................ 5

3 

How to Obtain Parts and Kits .......................................................................................................................... 6

4 

OnGuard™ Collision Mitigation System (CMS) Kit ....................................................................................... 6

5 Installation 

Procedures 

................................................................................................................................... 6

5.1 

OnGuard™ Radar Installation ................................................................................................................. 6

5.2 

OnGuard™ Radar Harness Installation .................................................................................................. 9

5.3 

OnGuard™ Cab Harness Installation – Detroit Diesel Engine .............................................................. 11

5.4 

OnGuard Cab Harness Installation – Cummins Engine ........................................................................ 16

5.5 

Pressure Sensor Installation ................................................................................................................. 23

5.6 

OnGuard Radar System Inspection ...................................................................................................... 26

5.7 

Align/Calibrate the System .................................................................................................................... 27

6 Important 

Information 

.................................................................................................................................... 28

7 Radar 

Template 

.............................................................................................................................................. 31

Содержание OnGuard

Страница 1: ...ONGUARD COLLISION MITIGATION SYSTEM CMS KIT INSTALLATION FOR P3 CASCADIA INSTALLATION INSTRUCTIONS...

Страница 2: ......

Страница 3: ...on System CMS Kit 6 5 Installation Procedures 6 5 1 OnGuard Radar Installation 6 5 2 OnGuard Radar Harness Installation 9 5 3 OnGuard Cab Harness Installation Detroit Diesel Engine 11 5 4 OnGuard Cab...

Страница 4: ...Edition 1 09 2018 TP18008 3 en This publication is not subject to any update service You will find the current version on the internet at http www wabco na com...

Страница 5: ...e supported only by jacks Jacks can slip and fall over Serious personal injury and damage to components can result WARNING Release all air from the air systems before you remove any compo nents Pressu...

Страница 6: ...splay Fascia Radar Harness Engine and Cab Harness Pressure Sensor Pressure Sensor Engine and Cab Harness 1939 Jumper Harness for Cummins engine only 1 2 Flange Bolts Radar and Fascia M6 Nuts NOTE Make...

Страница 7: ...bumper A position the radar to the upper mounting holes marked A as shown Figure 1 and Figure 2 For trucks with a Hendrickson bumper B position the radar to the lower mounting holes marked B as shown...

Страница 8: ...y in mounting position on the cross member just below the hood mount pivot Install the two 13 flanged bolts provided in the kit Figure 5 and tighten to 80 110 ft lb 108 150 Nm Fig 5 4014093a 7 If nece...

Страница 9: ...r of the bumper End B The end of line resistor location on the left hand forward frame rail End C The cab bulk head connection on the left hand firewall inside Fig 7 YELLOW GREEN 4014046b ENGINE HARNE...

Страница 10: ...harness from the cab bulk head connector 6 Remove the pin locking clip from the harness Refer to the factory harness installation information NOTE If you have extra length of harness bundle it up in...

Страница 11: ...ll not rub on any sharp edges 10 Move the J1939 end of line resistor from the cab harness and installed it at on the radar harness connector on the front left frame rail as referenced in Step 3 5 3 On...

Страница 12: ...and driver s side kick panel as necessary Figure 14 Figure 15 and Figure 16 Refer to the vehicle manufacturer s instructions for correct procedures Fig 14 4014100a Fig 15 4014101a Fig 16 4014102a 2 L...

Страница 13: ...the glove box area Figure 19 NOTE The A side of the harness will terminate at the driver s side kick panel Connection will later be made at the J1939 end of line connector Fig 19 4014105a 5 Route the...

Страница 14: ...ENGINE 444TO PIN 9 YELLOW J1939 TO PIN 10 GREEN J1939 TO PIN 11 GND TO PIN 42 10 Reinstall the red locking plate and secure it with the center screw 11 At the B panel inside the cab plug the C harness...

Страница 15: ...Fig 23 4014110a Fig 24 4014109a GNDTO CAVITY 16 444TO CAVITY 14 SAM CAB CONNECTOR 2B 14 Relock the connector 15 Plug the 2B harness back in to the SAM cab 16 Once the installation is complete inspect...

Страница 16: ...ion B panel E Power Ground connection SAM Cab under glove box Fig 25 4014047b CUMMINS CAB HARNESS PART NUMBER 400 877 007 4 BROWN WHITE BLACK BLACK BROWN WHITE YELLOW YELLOW YELLOW GREEN GREEN GREEN A...

Страница 17: ...ocedures Fig 27 4014101a Fig 28 4014102a 2 Locate adequate space on the B panel to install the OnGuard display Figure 29 Tape the sup plied template in place and drill the required holes on the templa...

Страница 18: ...the engine bulk head connector and pull the connector forward to access the back side Remove the center screw and remove the red lock plate 8 Locate the J1939 twisted pair wires yellow J1939 in cavity...

Страница 19: ...PIN 56 GREEN J1939 TO PIN 58 YELLOW J1939 TO PIN 57 12 Confirm that the J1939 twisted pair from the A leg of the harness is in pin 55 and 56 Ensure the other J1939 twisted pair is in pin 57 and 58 13...

Страница 20: ...Reinstall the cab bulk head connector on the firewall and secure it with the four mounting screws 16 On the B panel in the cab plug in harness connection D to the newly mounted display Make sure ther...

Страница 21: ...leg of the harness to the back side of the 2B connector Figure 37 and Figure 38 wire 444 to Cav 14 wire GND to Cav 16 Fig 37 4014110a Fig 38 4014109a GNDTO CAVITY 16 444TO CAVITY 14 SAM CAB CONNECTOR...

Страница 22: ...ide bulk head connector Pin the following wires from the J1939 jumper stub harness into the engine side of the engine bulk head connector Figure 41 wire 1939 to pin 57 wire 1939 to pin 58 Fig 41 40141...

Страница 23: ...e correct ECU 1 Locate the foot valve Identify the primary delivery port located on the left side of the valve closest to the firewall It will have a green airline connected 2 Remove the delivery fitt...

Страница 24: ...ires from the pressure sensor harness to the cab bulk head connector Figure 45 and Figure 46 circuit 376C1 to pin 12 GND to pin 26 402 to pin 64 Fig 45 4014049b Fig 46 4014076a 8 Route the cab pressur...

Страница 25: ...nnector Figure 47 and Figure 48 Circuit 376C1 to pin 12 GND to pin 26 402 to pin 64 Fig 47 4014118a Fig 48 4014117a CAB PRESSURE SENSOR WIRES GNDTO PIN 26 CIRCUIT 376C1 TO PIN 12 402TO PIN 64 10 Locat...

Страница 26: ...010385a Radar Not Aligned Start Alignment Process 0 RADAR ALIGNMENT 3 Perform a resistance test at the diagnostic plug for 1939 There should be 60 ohms of resistance If you get a reading of 120 ohm on...

Страница 27: ...jects along the roadside There must also be other traffic on the road either on coming or lead vehicles at distances greater than 150 ft 45 72m While in radar alignment mode the OnGuard display will s...

Страница 28: ...severe property damage WARNING The driver is responsible for understanding the operation and limitations of the OnGuardACTIVE system before operating the vehicle Failure to do so can result in seriou...

Страница 29: ...rious personal injury or death and or severe property damage can result WARNING The driver is responsible for understanding the operation and limitations of the OnGuardACTIVE CMS before operating the...

Страница 30: ...speed setting as necessary when driving in reduced visibility or potentially slick conditions Driving with the OnGuardACTIVE system at a speed that is inappropriate for following a vehicle safely can...

Страница 31: ...31 Radar Template 7 Radar Template...

Страница 32: ...3 billion and has nearly 15 000 employees in 40 countries For more information visit www wabco na com NYSE WBC is a leading global supplier of technolo gies and services that improve the safety effic...

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