W.F. Wells L F-1620-A CNC Скачать руководство пользователя страница 8

10

thrust screws.

 3) Turn the rear screw in first, bringing it up
to the column.  Push gently on the frame to
feel contact with the post.

 4) Hold the frame with the rear screw
against the post. Turn the front screw to the
post, lightly, then back it off 

c

TH

 turn. 

c

TH

turn is the required .008 clearance between
the post and screws in the frame.
 5) Tighten the lock nuts and check the saw
head for smooth feed.

8. Saw head stall.

If the blade comes to the work piece and
starts the cut but seems to float without
sawing, check the following malfunctions.
  
 a) Make sure the blade is sharp, and the
proper blade for the work piece. Too much
sawing force applied to a small tooth blade
on a wide work piece fills saw tooth gullets
before the blade clears the work piece to
empty the gullets.
Chips locked in the tooth gullet, still in the
blade kerf, force teeth tips up away from the
cut, causing the blade to float through the
kerf.  Change the blade to one with fewer
teeth and larger gullets, or use less sawing
force to form smaller chips, at the risk of
heating the blade to the point of hardening
the work piece.

 b) Monitor the sawing force.
Use only 30 to 50 pounds of sawing force
and use the proper blade for the work piece.

 c) Look for a hydraulic line kink from the
blade guides back to the control console,
limiting hydraulic fluid flow from the metering
valve to the control valve.

 d) Look for dirt lodged in the blade guides,
preventing the metering valve from function-
ing. Keep the guides clean.  Dirt and chips
blocking the metering valve linkage forces
the metering valve closed and the saw head

will not move, or come down only slowly.
See the maintenance section for a blade
guide inspection.

 e) Silt will by-pass a plugged hydraulic fluid
filter and accumulate in the metering valve.

Check the hydraulic fluid reservoir for a
milky-white color.  Water or coolant in the
fluid will contaminate the entire system.
See hydraulic fluid level and sawing force in
the maintenance section.

9. Saw blade stall.

If the blade jams in the cut it is either the
wrong blade for the work piece, too much
sawing force for the blade or blade tension is
improper.
Correct the sawing practice.
Wait five minutes and press the motor starter
reset control. If the blade stalls with the
motor running, shut the machine down.  Free
the blade from the kerf and tension the blade
properly.  Rotate the work piece a few
degrees so the blade will not hang up in the
same kerf.

10. All system stall.

The hydraulic pump motor is thermal over-
load protected to shut down the system if the
motor overheats.  Let the motor cool five
minutes and press the reset control.  Also
see electric maintenance section "D."

11. Saw head drift.

It is normal for the saw head to drift down
while sitting idle for a time.
Remove all work from the vise jaws, tools
and other material from the work bed at the
end of each shift.
Unauthorized machine use or drift down, the
blade coming into contact with material left in
its path, may destroy the blade and the
material.

IV  MAINTENANCE
To assure smooth running machinery and
save hours of downtime and repair costs

Содержание L F-1620-A CNC

Страница 1: ...feed Layout Drawing 447140 X Machine Layout Drawing 446817 X Metering Valve Assembly Drawing 010370 X Drive Assembly Drawing 448170 X Blade Tension Assembly Drawing 446915 X Guide Assembly 1 Blade Dra...

Страница 2: ...rm his job safely The work area must be uncluttered and well lighted Maintain temperature in the machine area at a level to provide maximum operator comfort If it is not machine operators will compens...

Страница 3: ...hine before completing the pre operation check out 1 Check fluid levels and filters See maintenance section IV page 12 2 Electric hook up See maintenance section IV page 21 and motor rotation directio...

Страница 4: ...from the blade after it is installed B Operator Controls CNC SAW OPERATION The following is a quick start guide to begin cutting material within minutes after applying machine power This machine is d...

Страница 5: ...s the blade loses some of its rigidity or blade beam strength On wide stock use a lighter sawing force and use only new blades which require less force to make a satisfactory cut Applying more sawing...

Страница 6: ...sed manually move them to a position as to not interfere with the automatic operation of the machine and select Off on their respective switches If an outboard vise or a holddown is used and the trim...

Страница 7: ...el is a major cause of getting crooked cuts See leveling and anchoring section page 4 for more information 4 Broken blades Check to see if blades are breaking at the weld Automatic blade welders will...

Страница 8: ...from function ing Keep the guides clean Dirt and chips blocking the metering valve linkage forces the metering valve closed and the saw head will not move or come down only slowly See the maintenance...

Страница 9: ...he fluid for proper viscosity Check that all machine cycles function through completion not partly blocked b Hydraulic fluid filter Original equipment hydraulic fluid filter cartridge part number 9112...

Страница 10: ...not use straight cutting oil in this machine unless factory labels clearly show machine equipment includes oversize coolant pump lines and nozzles 2 Water soluble oils Water soluble oils offer good co...

Страница 11: ...be started with the blade guard doors open h Open the blade guides with the thumb lever cap screws in the face of the guides One guide at a time grasp the blade firmly each side of the guide twist th...

Страница 12: ...bbing on the wheel flange 4 See B Figure 3 above The blade is running too close to the wheel flange scrubbing the wheel rim too far from the frame plate on the outside Turn both set screws countercloc...

Страница 13: ...e to manufacturer speci fications with a precision tension gauge mounted on the blade The supplier will install his gauge on the blade Tension the blade When the needle on the control console dial rea...

Страница 14: ...oned blade only partly returns when pushed down out of the guides without hanging up continue this check Linkage travel must not be less than 030 and not more than 040 More than 040 travel the linkage...

Страница 15: ...e movement in the saw ing area between the guides Twist the blade back and forth between the blade wheel and guide 5 If feeler gauges read correct or if the tensioned blade only partly returns when pu...

Страница 16: ...bolt on the opposite side of the plate from the hex lock nut and adjust the plate and blade into alignment with the blade wheels square to the vise jaws Use the combination square against the blade an...

Страница 17: ...cian must make electric hook up and adjustments to this equipment See machine voltage labeled on the electric cabinet door See the contents page for the electric print 1 After electric hookup check hy...

Страница 18: ...e when automatic sequences will not If the machine will not function in the manual mode begin checking at the electric source Trace through fuses motor overload and limit switches to solenoids If the...

Страница 19: ...e 1 911231 Hydraulic system filter cartridge 1 921530 Saw head limit switch assembly 2 900811 One quart of synthetic gear box oil Group II 5 000 Hours 1 908966 Sprocket Drive Motor 1 908967 Bushing Dr...

Страница 20: ...ge 13 for the first time gear case oil change LUBRICATION INSTRUCTIONS MODEL F 1620 A CNC INTERVAL HOURS LOCATION LUBRICANT SPECS 200 BLADE TENSION WHEEL SLIDE UNDER WHEEL GREASE NLGI 2 CYLINDER RODS...

Страница 21: ...necessary to the operation of our equipment 213770 RUST VETO 377 The product is rust inhibitive fluid used on all of our band saw machine tools The product is applied to unpainted surfaces before shi...

Страница 22: ...HCS1 21 351 2 SCREW 1 01 41 00 RAI L 1 04731 SPACER 1 048 00 CYLI NDER SHCS381 61 SCREW DP51 61 PI N 447250 44721 0 JAW 90021 7 WASHER HHCS51 61 81 SCREW ROLLER 447220 JAW 9001 28 SCREW HHCS58 1 1 2 4...

Страница 23: ...25...

Страница 24: ...E 4 B L E E D AI R F R OM P OR T 1 WHE N I NS T AL L I NG THI S V AL V E 5 S I NAMI C V AL V E S R E QU I R E THI S V AL V E B E C ONV E R T E D T O 0 1 0 3 7 2 V AL V E AS S E MB L Y T S THR OU GHL Y...

Страница 25: ...R 0 1 0 0 3 0 90 0 0 2 0 L I NCOL N 5 0 0 0 5 90 8 965 90 8 96 Bu s h i n g 90 8 966 Sp r o c k e t 90 8 966 Sp r o c k e t 90 8 96 Bu s h i n g 931 93 3 Mo t o r Bas e HHCS142012 HHCS1213314 30 935 0...

Страница 26: ...I NGE 440540 1 4 20 RHS LOCK WASHER HEX NUT 1 4 20 HEX NUT RHS 44051 5 WHEEL 440482 SPACER 5 1 6 CUT WASHER 1 OR 2 PER STUD AS NEEDED FOR BLADE ADJUSTMENT 91 01 49 1 4 20 X 6 HHS HN 3 BORE X STROKE 3...

Страница 27: ...030 Gu i d e Ar m St u d Hand l e Was h e r NOTE 0 0 0 0 3 4 MOVEMENT MUST CLOSE CONTROL VALVE TO STOP CUTTI NG HEAD DESCENT Ro d Bac k i n g Gu i d e Ar m 292360 Gu i d e Ca Bo l t m Cam Bo l t 29242...

Страница 28: ...30 B61 084 1 2 1 3 HN A255360 900091 A61 081 5 610805 BLADE BRUSH ASSEMBLY 901 023 950009 5 W F Wells 3 29 96 material title drawn by scale date size drawing number revision sym initial date rev...

Страница 29: ...13212 HN1213 900202 Wheel HHCS12133 FW12 Saw Base C107140 Tank HHCS12131 HN1213 A A B B Section AA 931902 Coolant Pump C107970 Conveyor 911029 Motor 447350 F 1620 A CNC Chip Conveyor Coolant 15 Gal A1...

Страница 30: ...34...

Страница 31: ...HCS12134 SAE WASHER 1 2 1 3 X 4 HHS SAE WASHERS HEX NUT 1 2 A105265 91 051 1 MI LWAUKEE LH 1 2 2 BORE X 1 6 STROKE 1 3 8 ROD 1 1 4 FEMALE END 447118 F 1620 A CNC BARFEED HOLDDOWN A1014714 PAD A1014715...

Страница 32: ...42 2 A1 0 1 4 7 1 4 4 A1 0 1 4 7 1 5 WEAR S TRI P S 8 A1 0 5 2 65 HHCS 3 41 0 2 HHCS 1 2 1 3 7 1 2 A1 0 1 4 7 4 0 A1 0 5 3 3 0 date scale title material sym revision initial date rev size drawing num...

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