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DIRECT STEAM KETTLES

STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Supplied courtesy of NAFEM. For more information, visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and steel as unsightly yellow/
orange rust. Such metals are called “active” because they actively corrode in a natural environment 
when their atoms combine with oxygen to form rust.
Stainless steels are passive metals because they contain other metals, like chromium, nickel and 
manganese that stabilize the atoms. 400 series stainless steels are called ferritic, contain chromium, 
and are magnetic; 300 series stainless steels are called austenitic, contain chromium and nickel; and 
200 series stainless, also austenitic, contains manganese, nitrogen and carbon. Austenitic types of 
stainless are not magnetic, and generally provide greater resistance to corrosion than ferritic types.
With 12-30 percent chromium, an invisible passive 

fi

 lm covers the steel’s surface acting as a shield 

against corrosion. As long as the 

fi

 lm is intact and not broken or contaminated, the metal is passive 

and stain-less. If the passive 

fi

 lm of stainless steel has been broken, equipment starts to corrode. At 

its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s passivity layer and allow corrosion 
to occur.

1.

 Mechanical 

abrasion

2.

 

Deposits and water

3.

 Chlorides

Mechanical abrasion

 means those things that will scratch a steel surface. Steel pads, wire brushes 

and scrapers are prime examples.

Water

 comes out of the faucet in varying degrees of hardness. Depending on what part of the country 

you live in, you may have hard or soft water. Hard water may leave spots, and when heated leave 
deposits behind that if left to sit, will break down the passive layer and rust stainless steel. Other 
deposits from food preparation and service must be properly removed.

Chlorides

 are found nearly everywhere. They are in water, food and table salt. One of the worst 

chloride perpetrators can come from household and industrial cleaners.

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1. 

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft cloths and plastic scouring 
pads will not harm steel’s passive layer. Stainless steel pads also can be used but the scrubbing 
motion must be in the direction of the manufacturers’ polishing marks.

2. 

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.” When visible lines are present, 
always scrub in a motion parallel to the lines. When the grain cannot be seen, play it safe and 
use a soft cloth or plastic scouring pad.

3. 

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry is providing an ever-
increasing choice of non-chloride cleaners. If you are not sure of chloride content in the cleaner 
used, contact your cleaner supplier. If your present cleaner contains chlorides, ask your supplier 
if they have an alternative. Avoid cleaners containing quaternary salts; it also can attack stainless 
steel and cause pitting and rusting.

Содержание K20DL

Страница 1: ...K60DL ML 136083 K20DLT ML 136086 K40DLT ML 136087 K60DLT ML 136088 For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at ww...

Страница 2: ...COVERED BY THIS MANUAL Improperinstallation adjustment alteration service or maintenance can cause property damage injury or death Read theinstallation operatingandmaintenanceinstructionsthoroughly be...

Страница 3: ...6 Stationary Kettle 6 Tilting Kettle 7 Installation Procedure 8 Steam Supply Connection 8 Initial Start Up 9 OPERATION 10 STAINLESS STEEL EQUIPMENT CARE AND CLEANING 11 CLEANING 13 Compression Draw Of...

Страница 4: ...hip and material Proper installation usageandmaintenancewillresultinmanyyearsofsatisfactoryperformance Itissuggested that you thoroughly read this entire manual and carefully follow all of the instruc...

Страница 5: ...damage If kettle damage is found save the packaging material and contact the carrier within 15 days of delivery Freight damage is not covered under Vulcan Warranty INSTALLATION CODES AND STANDARDS In...

Страница 6: ...28 8 In 15 7 In 16 0 In 14 7 In 9 3 In 24 5 In 56 8 In 14 3 In 23 0 In 8 3 In 76 liters 549 mm 386 mm 809 mm 732 mm 399 mm 406 mm 373 mm 236 mm 622 mm 1441mm 363 mm 586 mm 211 mm K40DL 40 gallons 25 8...

Страница 7: ...lons 25 8 In 21 2 In 36 1 In 41 8 In 24 0 In 17 7 In 12 8 In 7 5 In 18 6 In 65 8 In 12 1 In 30 3 In 12 1 In 152 liters 656 mm 538 mm 917 mm 1062mm 610 mm 451 mm 325 mm 191 mm 473 mm 1671mm 308 mm 772...

Страница 8: ...ly Fig 1 If the incoming steam pressure is greater than kettle maximum operating pressure stamped on the nameplate installapressure reducingvalve notsupplied onthelinebeforethesteaminlettothekettle Co...

Страница 9: ...ig 2 to an open drain or to a boiler condensate return line Boiler condensate return lines must have a check valve not supplied Fig 2 INITIAL START UP Pour a small amount of water into the kettle Open...

Страница 10: ...d products to a hot kettle surface because they stick to the surface Verify that the draw off valve is closed Fill kettle with product to the desired level Slowly turn the steam control valve to the f...

Страница 11: ...eel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or...

Страница 12: ...ob Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with soft cloth or sponge Fingerprints and smears Arcal 20 Lac O Nu Ecoshine Provides barrier film Stubborn stains an...

Страница 13: ...low temperature setting Thoroughly rinse the interior and dry with a soft cloth Rinse the exterior and dry with a soft cloth COMPRESSION DRAW OFF VALVE CLEANING INSTRUCTIONS Daily After Use Remove dra...

Страница 14: ...ken not to scratch ding or dent the valve plug to prevent valve leakage If multiple kettles are in use care should be taken to keep each plug separate and returned to its original valve body Install d...

Страница 15: ...not Heating Verify incoming steam supply valve is open and pressure reducing valve is open Blocked plugged steam trap of strainer Contact building maintenance or authorized service company Noisy crac...

Страница 16: ...16 DIRECT STEAM KETTLES F 35459 May 2011 PRINTED IN U S A...

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