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INSTALLATION 

 WATER HEATER 

19 

CIRCULATED HOT WATER FLOW AND RETURN SYSTEM 

A Vulcan 244 series continuous flow water heater can be installed as part of a circulated hot water flow and 
return system in a building. The preset outlet temperature setting of the water heater must be set to at least 
60°C. Water should not be circulated from a water heater with a temperature setting of less than 60°C. 
 
The circulator must be: 

 

sized and set to provide a minimum flow rate of 3.0 L/min through the recirculated hot  water flow and 
return system, and 

 

either thermostatically and / or timer controlled. 

The circulator 

must not

 be set to operate continuously, i.e. 24 hours per day. 

 

Temperature Limiting Device 

A  temperature  limiting  device  cannot  be  installed  in  circulated  hot  water  flow  and  return  pipe  work.  The 
tempered water from a temperature limiting device cannot be circulated. Where a circulated hot water flow 
and return system is required in a building, a temperature limiting device can only be installed on a dead leg, 
branching off the circulated hot water flow and return pipe. 
 
If circulated tempered water were to be returned back to the water heater, depending on the location of the 
return line connection on the water supply line to the water heater, then either: 

 

water  will  be  supplied  to  the  cold  water  inlet  of  the  temperature  limiting  device  at  a  temperature 
exceeding the maximum recommended water supply temperature, or 

 

when the hot taps are closed no water will be supplied to the cold water inlet of the temperature limiting 
device  whilst  hot  water  will  continue  to  be  supplied  to  the  hot  water  inlet  of  the  temperature  limiting 
device. 

These conditions may result in either water at a temperature exceeding the requirements of AS/NZS 3500.4 
being  delivered  to  the  hot  water  outlets  in  the  ablution  areas,  or  the  device  closing  completely  and  not 
delivering  water  at  all,  or  the  device  failing.  Under  either  condition,  the  operation  and  performance  of  the 
device cannot be guaranteed. 
 
 

LEGEND

 

LEGEND

 

 

Circulated Hot Water Flow and Return 

In-series Gas Booster as part of a Solar Water Heater Installation 

 
 

REDUCING HEAT LOSSES 

The hot water line from the in-series gas booster and the pipe work between the solar storage tank and the 
in-series  gas  booster  must  be  insulated  in  accordance  with  the  requirements  of  AS/NZS 3500.4.  The 
insulation  must  be  weatherproof  and  UV  resistant  if  exposed.  The  insulation  must  be  fitted  up  to  the 
connections on the both the underside of the water heater and the solar storage tank. 

from solar 

storage tank 

Содержание 244 027

Страница 1: ...ter heater must be installed and serviced by a qualified person Please leave this guide with the householder Owner s Guide and Installation Instructions Continuous Flow Gas Water Heater 244 series 027...

Страница 2: ...f Rheem Australia Pty Ltd Trademark of Rheem Australia Pty Ltd Note Every care has been taken to ensure accuracy in preparation of this publication No liability can be accepted for any consequences wh...

Страница 3: ...er pages are intended for the installer but may be of interest About Your Water Heater 4 Water Supplies 10 Save A Service Call 11 Installation Water Heater 14 Connections Plumbing 22 Connections Elect...

Страница 4: ...outlet temperature setting as the water passes through the water heater The heat produced by the burner is transferred to the water through the heat exchanger The water is heated to a constant temper...

Страница 5: ...l outlet Take care not to touch the power plug with wet hands SAFETY This water heater is supplied with temperature sensors a FlameSafe protection system and a pressure relief valve These devices must...

Страница 6: ...ion of the water heater and also damage components MINOR SIX MONTH MAINTENANCE It is recommended minor maintenance be performed every six months by the dwelling occupant The minor maintenance includes...

Страница 7: ...at the solar heated water inlet and hot water outlet of the water heater if the water heater has been drained Open all of the hot taps in the house don t forget the shower Open the cold water isolati...

Страница 8: ...risk of freezing then it is necessary to drain the water heater refer to Draining the Water Heater on page 8 Pipe work to and from the water heater must be adequately insulated to prevent freezing Th...

Страница 9: ...from the Victorian Plumbing Industry Commission This water heater must be installed by a licensed person as required by the Victorian Building Act 1993 Only a licensed person will give you a Complianc...

Страница 10: ...mation should be sought from the supplier or it should be tested to ensure the water supply meets the requirements given in these guidelines for the Vulcan warranty to apply SATURATION INDEX The satur...

Страница 11: ...appliance Has the gas line been purged of air after installation Refer to your plumber NO WATER FROM THE HOT TAP No flow of water from the hot tap may indicate a restriction in or failure of the cold...

Страница 12: ...glass Ensure the glass on your solar collectors is free of dust salt spray or any other matter which may reduce the effectiveness of the solar collectors If the collector glass becomes dirty hose down...

Страница 13: ...e If an error code appears Close the hot tap and switch off the electrical supply to the water heater Check the gas isolation valve at the gas inlet to the water heater is fully open Wait 5 minutes th...

Страница 14: ...uitable for installation as an in series gas booster to a solar water heater For information relating to the function and operation of the solar water heater refer to the Owner s Guide and Installatio...

Страница 15: ...ured along the wall behind the water heater At least 300 mm between the top of the flue terminal and the eaves At least 500 mm between the flue terminal and the edge of any opening into the building s...

Страница 16: ...g wind chill factor The solar preheat line to the water heater must be insulated with suitable thickness insulation if freezing conditions are likely to occur The insulation must be fitted to the unde...

Страница 17: ...g valve to the solar storage tank but it MUST BE before the non return valve prior to an open circuit direct system The cold water line to the temperature limiting device can be branched off the cold...

Страница 18: ...allation Two Temperature Zones Using a Temperature Limiting Device LEGEND In series Gas Booster as part of a Closed Circuit Indirect Solar Water Heater Installation Two Temperature Zones Using a Tempe...

Страница 19: ...on of the return line connection on the water supply line to the water heater then either water will be supplied to the cold water inlet of the temperature limiting device at a temperature exceeding t...

Страница 20: ...s Hourly Gas Consumption MJ Min Gas Pressure kPa Test Point Gas Pressure kPa Max Gas Pressure kPa minimum maximum Model 027 027 027 027 027 Natural 205 1 13 0 193 0 905 3 50 Propane 205 2 75 0 277 1 4...

Страница 21: ...INSTALLATION WATER HEATER 21 TYPICAL INSTALLATION OUTDOOR LOCATION TYPICAL INSTALLATION ELECTRONIC CONTINUOUS FLOW GAS BOOSTER WATER HEATER FOR SOLAR PREHEAT WATER HEATER...

Страница 22: ...efer also to Hot Water Delivery on page 17 and to Mains Water Supply on page 16 A disconnection union must always be provided at the cold water solar preheat inlet and hot water outlet on the water he...

Страница 23: ...tions on both the solar storage tank and the in series gas booster A full flow isolation valve must be installed on the water line to the in series gas booster GAS INLET The gas connection is made at...

Страница 24: ...red The water heater is supplied with a 1 8 metre lead and plug and requires a weatherproof 240 V 50 Hz general purpose outlet GPO to be located within 1 2 metres of the installation The GPO must be c...

Страница 25: ...ated in the water heater is not adjustable To complete the installation it is necessary to check the gas supply pressure at the inlet to the water heater refer to Gas Inlet Pressure on page 25 the min...

Страница 26: ...ensure the burners are fully ignited It may be necessary to open a second tap 8 Turn on all other gas burning appliances in the house which are on the same gas supply 9 Observe the gas pressure readi...

Страница 27: ...et to the water heater 7 Open the gas isolation valve fully at the gas inlet to the water heater if not already open 8 Open a hot tap slowly until the burners ignite 9 Press and hold down the MIN butt...

Страница 28: ...Code If an error code does appear on the LED display during the commissioning process it will be necessary to clear the error in order to complete the installation To clear an error code switch off th...

Страница 29: ...n the LED display is the desired preset outlet temperature setting then proceed to step 7 as no further adjustment is necessary 6 Press the MAX button to increase or the MIN button to decrease the pre...

Страница 30: ...eater Damage caused by freezing due to the unavailability of power at the water heater is not covered by the Vulcan warranty refer to Terms of the Vulcan Warranty on page 31 If the power has been swit...

Страница 31: ...g or removing cupboards doors or walls and the cost of any special equipment to bring the water heater to floor or ground level or to a serviceable position is not covered by this warranty 2 5 This wa...

Страница 32: ...rranty period 4 2 You are not entitled to make a claim under this warranty if your water heater a Does not have its original serial numbers or rating labels b Is not installed in Australia 5 HOW TO MA...

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