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Axpert MKS-4000/KS-5000 Service manual

 

 

20 

 

 

6.4 Quick start   

Before any detail check of the system, please check the components listed as follow table. 
NOTE: It is important to check the capacitor’s voltage on the board lower than the safety voltage before 
any check action. 

Functional 

block 

Checked components   

Instruction 

function 

Reference value 

Failed status 

DC-DC Converter 

Fuse 

F1/F2/F3/F4/F5 

Resistance 

0.14 ohm 

short or open 

MOSFET(IRFB3307) 

Q13/Q18/Q23/Q19 

Q11/Q17/Q20/Q24 

Q38/Q21/Q22/Q12 

Q40/Q26/Q25/Q14 

Resistance 

>490k    DS 

short or open 

271k      GD 

short or open 

11.74k        GS 

short or open 

Diode(30DQ60BG) 

D13 

Resistance 

>24K     

short or open 

Driver NPN /PNP 

Q51/Q52/Q54/Q56 

Resistance 

11.9K    PIN1-2 

short or open 

Q50/Q53/Q55/Q57 

11.9K    PIN1-3 

short or open 

BUCK MOS 

Q32/Q31 

Resistance 

>280K    DS 

short or open 

39K      GD 

short or open 

17K      GS 

short or open 

Driver IC 

UC3525 

Resistance 

>400K 

PIN14-PIN13/12 

PIN12-PIN13/11 

short or open 

IGBT(IRGP4063) 

Q27/Q28/Q29/Q30 

Resistance 

>340K    CE 

short or open 

184K      GC 

short or open 

22.5 ohm      GE 

short or open 

Resistance 

R52/R62/R81/R64 

R41/R59/R70/R76 

R80/R78/R75/R42 

R93/R92/R87/R533 

R91/R96/R102/R101 

Resistance 

22 ohm 

short or open 

R55/R60/R79/R63 

R45/R58/R68/R69 

R77/R73/R74/R46 

R86/R85/R88/R56 

R95/R89/R100/R101 

Resistance 

47K 

short or open 

R1/R4/R47/R20 

R51/R49/R61/R54 

Resistance 

10 ohm 

short or open 

R17/R44/R50/R57 

Resistance 

200 ohm 

short or open 

Содержание Axpert MKS-4000

Страница 1: ...Axpert MKS 4000 KS 5000 Service manual 1 Axpert MKS Charger Inverter Service manual...

Страница 2: ...Axpert MKS 4000 KS 5000 Service manual 2 Revision Description Prepared by Approved by V00 Initial draft release Fredricker 2013 11 4...

Страница 3: ...unctional explanations for each PCB 11 4 1 Main board 11 4 2 Cntl board 11 4 3 SCC board 11 4 4 COMM board 12 4 5 LED board 12 4 6 MPPT board 12 5 Interface 12 5 1 LED Indicator 12 5 2 LCD Display Ico...

Страница 4: ...ger 1 2 Important safety instructions WARNING This chapter contains important safety and operating instructions Read and keep this manual for future reference 1 Before using the unit read all instruct...

Страница 5: ...should be connected to a permanent grounded wiring system Be sure to comply with local requirements and regulation to install this inverter 12 NEVER cause AC output and DC input short circuited Do NOT...

Страница 6: ...ks as shown in figure 2 1 MPPT Solar Charge Controller DC AC Inverter AC DC Rectifier DC DC Converter Charger DC Fuse Input Breaker Thermal Switch Protection to NTC Sensor to NTC Sensor Reverse Polari...

Страница 7: ...n the transformer primary and secondary these dots show starts of the winds When Q36 is ON the dot ends of all winds are negative with respect to their no dot ends Output rectifier diodes D54 D57 D67...

Страница 8: ...er to the BUS or the BUS can charge the battery Figure 3 2 DC TO DC dual converter 3 3 Inverter Full bridge The Inverter circuit Figure 3 3 and PWM control are can both active under battery mode and l...

Страница 9: ...uit Figure 3 3 is active only when the line charging the battery When the battery is discharging S12 is ON and S10 is OFF D10 is reversed cut off L15 is used as a filter inductor Figure 3 4 Buck topol...

Страница 10: ...Axpert MKS 4000 KS 5000 Service manual 10 Figure 3 5 MPPT topology...

Страница 11: ...PPT 71 500362 XXG 1 Note XX in the serial number is the version of the PCB 4 1 Main board The main board consists of SPS DC DC converter inverter Many semiconductors and easy failure components on the...

Страница 12: ...MPPT board The MPPT board consists of SPS BUCK converter MCU control It integrated the MOSFET driver board and SPS driver board on it Many semiconductors and easy failure components on the board so it...

Страница 13: ...manual 13 Green Solid On Output is available in bypass mode Flashing Output is powered by battery in inverter mode Green Solid On Battery is fully charged Flashing Battery is charging Red Solid On Fa...

Страница 14: ...ing mode 5 2 LCD Display Icons Icon Function description Input Source Information Indicates the AC input Indicates the PV input Indicate input voltage input frequency PV voltage battery voltage and ch...

Страница 15: ...in turns 2 2 083V cell Bottom bar will be on and the other three bars will flash in turns 2 083 2 167V cell Bottom two bars will be on and the other two bars will flash in turns 2 167 V cell Bottom th...

Страница 16: ...d 75 100 0 25 25 50 50 75 75 100 Mode Operation Information Indicates unit connects to the mains Indicates unit connects to the PV panel Indicates load is supplied by utility power Indicates the utili...

Страница 17: ...hecking e Power up checking f Test after repair Following section will help service person to solve most of problem 6 1 Fault Reference Code Fault Code Fault Event Icon on 01 Fan is locked 02 Over tem...

Страница 18: ...up process LCD LEDs and buzzer will be active for 3 seconds and then complete off The battery voltage is too low 1 91V Cell 1 Re charge battery 2 Replace battery No response after power on No indicati...

Страница 19: ...the air flow of the unit is blocked or whether the ambient temperature is too high Fault code 02 Internal Inverter component over 100 C Fault code 03 Battery is over charged Return to repair center Th...

Страница 20: ...ode 30DQ60BG D13 Resistance 24K short or open Driver NPN PNP Q51 Q52 Q54 Q56 Resistance 11 9K PIN1 2 short or open Q50 Q53 Q55 Q57 11 9K PIN1 3 short or open BUCK MOS Q32 Q31 Resistance 280K DS short...

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